Errata sheet – Miller Electric MR-5 User Manual

Page 46

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ERRATA SHEET

After this manual was prInted, refinements In equipment design occurred. This sheet lists exceptIons

to data

appearing later in this manual.

AMENDMENT TO SECTION 2

-

INSTALLATION

IMPORTANT: A 25 ft. (8m) interconnectingcord with a five-pin Amphenoiplug is supplied with this unit but is not used

in this installation. Retain cord for future use.

Amend Section 2-5. COMPUTER INTERFACE TERMINAL STRIP CONNECTIONS

A

WARNING: ELECTRIC SHOCK

can kill.

Do not touch live electrical parts.

Shut down unit, welding power

source, and robot, anddisconnect inputpoweremploying lockout/tag-

ging procedures before making interconnections.

Lockout/tagging procedures consist

of

padlocking line disconnect switch in open position, removingfuses

from fuse box, or shutting

off and red-tagging

circuit breaker or

other

disconnecting device.

There are several terminal strips inside the computer interface for control connections. Remove unit top cover, loosen
screws on strain relief on unit rear panel if necessary, and locate appropriate terminal strip for connections. Tighten
screws on strain relief if necessary, and reinstall top cover when procedure is finished.

A. CV/CC Connections

A

WARNING: Read and follow safety information at beginning of Section 2-5 before proceeding.

1.

Locate terminal

strip

2T.

2.

For

CC operation, remove jumper link between terminal E and F on 2T.

IMPORTANT:

The Inductance control

is disabled when operating in the CC (constant current) mode.

B. ARC FAILURE Light Connections (Figure 2-4)

A

WARNING: Read and follow safety information at beginning of Section 2-5 before proceeding.

The ARC FAILURE light on the computer interface

front panel is turned on and

off by a

signal from the robot control

unit. Locate supplied length of

18 gauge/2-conductor cord

for

this connection, and proceed as follows:

1.

For robot control units with no other connections at jig terminal strip 2:

a.

Open robot control unit door, and locate jig terminal strip

2.

b.

Route cord under cross member below door.

c.

Make cord connections

to terminal strip common and the Weld Alarm terminal.

d.

Close robot control unit door, and route cord through strain relief on rear panel of computer interface.

e.

Connect cord to 2TF and 2TG.

2.

For robot control units when 115 or 24 vac, or 24 vdc is used at jig terminal strip 2T:

a.

Obtain a 115 or 24 vac, or 24 vdc isolation relay, and install into jig interface.

b.

Open robot control unit door, and locate jig terminal

strip 2.

-v

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