Step 5: installing & testing gas piping – Smith Cast Iron Boilers GB250 SERIES User Manual

Page 10

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STEP 5: INSTALLING & TESTING GAS PIPING

Connect the gas piping from the meter to the boiler
using a pipe size which will result in a pressure drop of
less than 0.3" W.C. for natural gas or 0.5" W.C. for
propane. See Figure 2.10 for the appropriate gas pipe
sizing and example.

Good piping practices should be followed at all times.
See Figure 2.11 for a typical gas piping arrangement. All
piping must be supported by hangers, not by the boiler
or its accessories.

Install a full-sized sediment trap at the low point in gas
line upstream of gas valve. Install a non-restrictive
lubricated plug valve in the gas line close to the boiler.
Install a ground joint union at the gas valve inlet to allow
for servicing. Check local codes and utilities for any
special requirements and procedures.

Pipe joint compound (pipe dope) must be compatible
with the fuel (natural gas or propane) being used.

Maximum Capacity of Pipe in Cubic Feet of Natural Gas per Hour for Gas Pressures of

0.5 Psig or Less and a Pressure Drop of 0.3 Inch Water Column

(Based on a 0.60 Specific Gravity Gas)

Nominal

Iron Pipe

Size,

Inches

Internal

Diameter,

Inches

Length of Pipe, Feet

10

32
72

132
278
520

1,050
1,600
3,050
4,800
8,500

17,500

20

22
49
92

190
350
730

1,100
2,100
3,300
5,900

12,000

30

18
40
73

152
285
590
890

1,650
2,700
4,700
9,700

40

15
34
63

130
245
500
760

1,450
2,300
4,100
8,300

50

14
30
56

115
215
440
670

1,270
2,000
3,600
7,400

60

12
27
50

105
195
400
600

1,150
1,850
3,250
6,800

70

11
25
46
96

180
370
560

1,500
1,700
3,000
6,200

80

11
23
43
90

170
350
530
990

1,600
2,800
5,800

90

10
22
40
84

160
320
490
930

1,500
2,600
5,400

100

9

21
38
79

150
305
460
870

1,400
2,500
5,100

125

8

18
34
72

130
275
410
780

1,250
2,200
4,500

150

8

17
31
64

120
250
380
710

1,130
2,000
4,100

175

7

15
28
59

110
225
350
650

1,050
1,850
3,800

200

6

14
26
55

100
210
320
610
980

1,700
3,500

1/4"
3/8"
1/2"
3/4"

1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
4"

.326
.493
.622
.824

1.049
1.380
1.610
2.067
2.469
3.026
4.026

Maximum Capacity of Pipe in Thousands of Btu per Hour of Undiluted Liquefied

Petroleum Gases (at 11 Inches Water Column Inlet Pressure)

(Based on a Pressure Drop of 0.5 Inch Water Column)

Nominal

Iron Pipe

Size,

Inches

Length of Pipe, Feet

10

275
567

1071
2205
3307
6221

20

189
393
732

1496
2299
4331

30

152
315
590

1212
1858
3465

40

129
267
504

1039
1559
2992

50

114
237
448
937

1417
2646

60

103
217
409
834

1275
2394

70

96

196
378
771

1180
2205

80

89

185
346
724

1086
2047

90

83

173
322
677

1023
1921

100

78

162
307
630
967

1811

125

69

146
275
567
866

1606

150

63

132
252
511
787

1498

1/2"
3/4"

1"

1-1/4"
1-1/2"

2"

FIGURE 2.10

Example: Boiler Model GB250-7 is to be installed. The distance from the existing gas meter installation site is 20 feet. What
pipe size must be used? The local utility indicates the heating value of the natural gas being supplied is 1,000 Btu per cubic
foot. Determine the cubic feet of gas per hour for above boiler model:

300,000 Btu per hour

= 300 cu. ft. per hour

1,000 Btu per cu. ft.

1. Find 20 ft. in the upper portion of the table for natural gas under Length of Pipe, Feet heading.
2. Moving down the column, match the required capacity. The higher capacity is acceptable. In our case, it is 350 cu. ft.
3. Move to the left-hand column Nominal Iron Pipe Size, Inches to read required pipe size. In our case, it is 1".

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