Wheel alignment, Verifying upper/lower wheels are coplanar, Shimming upper wheel – Woodstock M1113 User Manual

Page 44

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M1113 18" Wood/Metal Bandsaw

SE

RV

IC

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When wheels are aligned, or coplanar, the bandsaw cuts

straighter, with much less vibration, heat, and blade wear

because the blade is automatically balanced on the wheel.

See Figure 55 to better understand coplanarity.

If your bandsaw develops tracking problems that can't be

fixed by adjusting the upper wheel tracking knobs, then

check the wheel alignment before taking any other steps.

Verifying Upper/Lower Wheels are Coplanar

1. DISCONNECT BANDSAW FROM POWER!

2. With the blade on and properly tensioned, hold

a straightedge or a self-made "coplanarity gauge"

(

Figure 55) close to the center of both wheels. Make

sure the straightedge or gauge fully extends across

the wheels as shown in

Figure 55.

If the wheels are coplanar, the straightedge will

evenly touch the top and bottom of both wheels.

If the wheels are not coplanar, place the straight-

edge on the lower wheel first (ensuring that it

touches both the top and bottom rim), then adjust

the upper wheel tracking knob to make the upper

wheel parallel with the lower wheel.

— If the straightedge does not touch both wheels

evenly, the upper wheel needs to be shimmed or

the lower wheel needs to be adjusted.

Shimming Upper Wheel

1. DISCONNECT BANDSAW FROM POWER!

2. Make sure the top wheel is adjusted parallel with

the bottom wheel.

3. With the straightedge touching both points of the

wheel that does not need to be adjusted, measure

the distance away from the incorrect wheel with a

fine ruler (see

Figure 56).

4. Remove the blade from the saw, then remove the

wheel that needs to be shimmed.

5. Determine how many shim washers you need to com-

pensate for the distance measured in

Step 3 and

place them on the wheel shaft.

6. Replace the wheel, the original washers, and the

securing nut.

Wheel Alignment

Figure 56. Measuring wheel difference.

Coplanar

Parallel, Not

Coplanar

Not Parallel

Not Coplanar

Adjust

Tracking Knob

Coplanarity Gauge

Contacts Top

And Bottom of

Both Wheels

Coplanarity Gaug

e

Figure 55. Coplanar diagram.

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