Maintenance schedule cleaning & protecting – Southbend Gearhead w/ Dro SB10146PF User Manual

Page 68

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MAINTENANCE

-66-

For Machines Mfg. Since 3/11

Turn-Nado

®

Gearhead Lathes

M A I N T E N A N C E

Maintenance Schedule

Cleaning & Protecting

Regular cleaning is one of the most important

steps in taking care of this lathe. We recommend

that the cleaning routine be planned into the

workflow schedule, so that adequate time is set

aside to do the job right.

Typically, the easiest way to clean swarf from

the bed ways and chip drawer is to use a wet/dry

shop vacuum that is dedicated for this purpose.

The small chips left over after vacuuming can be

wiped up with a slightly oiled rag. Avoid using

compressed air to blow off chips, as it may drive

them deeper into moving surfaces and could

cause sharp chips to fly into your face or hands.

Besides the ways, all other unpainted and

machined surfaces should be wiped down daily

to keep them rust-free and in top condition. This

includes any surface that is vulnerable to rust

if left unprotected (especially any parts that are

exposed to water-soluble coolant). Typically,

a thin film of oil is all that is necessary for

protection.

For optimum performance from this machine,

this maintenance schedule must be strictly

followed. We strongly recommend all operators

make a habit of following the daily maintenance

procedures. Use the chart provided on Page 67

to ensure this is done.

Ongoing
The condition of machine components should be

carefully observed at all times to minimize the

risk of injury or machine damage. If any of the

conditions below are observed, stop the lathe

immediately, disconnect power, and correct the

condition before resuming operations:

• Loose mounting bolts or fasteners.

• Worn, frayed, cracked, or damaged wires.

• Guards removed.

• STOP button not working correctly or not

requiring you to reset it before starting the

machine again.

• A reduction in braking speed or efficiency.

• Oil level not visible in the sight glasses.

• Coolant not flowing out.

• Damaged or malfunctioning components.

Daily, Before Operations
• Check/add headstock oil (Page 68).

• Check/add gearbox oil (Page 69).

• Check/add apron oil (Page 70).

• Check/add coolant (Page 74).

• Lubricate the ways (Page 71).

• Add oil to the ball oilers (Page 72).

• Clean/lubricate the leadscrew (Page 72).

• Disengage the feed control lever on the apron

(to prevent crashes upon startup).

• Ensure carriage lock bolt is loose.

Daily, After Operations
• Depress STOP button and shut OFF the

master power switch (to prevent accidental

startup).

• Vacuum/clean all chips and swarf from bed,

slides, and chip drawer.

• Wipe down all unpainted or machined

surfaces with an oiled rag.

Monthly
• Drain and clean the coolant tank, then add

new fluid (Page 74).

Annually
• Change the headstock oil (Page 68).

• Change the apron oil (Page 70).

• Change the gearbox oil (Page 69).

• Lubricate end gears (Page 73).

• Check/level bedway (Page 28).

Always disconnect power

to the machine before

performing maintenance.

Failure to do this may

result in electrocution or

accidental startup injury.

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