Assembly – Kawasaki NINJA 73690 User Manual

Page 11

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• Face the front end of the vehicle body.

• Slide a washer onto one of the

front axles.

• Slide a round bushing, ring end first, onto the front axle.

• Slide a wheel (ribbed side first) onto the front axle.

• Slide a hubcap (indented side out) onto the front axle.

• Fit a .437 cap nut on the end of the front axle.

• Fit the cupped end of the cap nut assembly tool over

the cap nut and tap the end of the cap nut assembly
tool with a hammer to secure the cap nut on the end of
the axle.

• Repeat this procedure to assemble a washer, round

bushing, wheel, hubcap and cap nut to the other
front axle.

Wheel

Round
Bushing

Washer

Hubcap

Cap Nut
Assembly
Tool

Cap Nut

Assembly

TM

• Press the tab under the back of the

seat and lift to remove the seat.

• Make sure the motor harness wires are positioned in

the channel to prevent them from being pinched
between the cowling and vehicle body.

• Fit the rectangular opening in the cowling over the

shifter handle.

• Align the front, side and rear tabs on the cowling with

the slots in the vehicle body but do not snap the tabs
into the slots.

TM

Cowling

Shifter

Handle

Side
Tab

Side
Tab

Rear Tab

PRESS HERE

To Snap Front Tabs

• Press firmly on the front of the cowling to snap the four

front tabs into the slots in the vehicle body. Make sure
the side and rear tabs stay aligned with the slots.

Note: Pull up on the front of the vehicle body while
pressing down on the cowling to make sure the front
tabs snap into the slots.

11

7

8

9

PULL UP HERE

To Snap Front Tabs

Ring

End

Round Bushing

Motor

Harness

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