KTM 144 SX - Manual (Page 15)

ENGLISH
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PERIODIC MAINTENANCE SCHEDULE
»
125/144/250 SX 2008
IMPORTANT SERVICE WORK THAT MUST BE PERFORMED BY AN AUTHORIZED KTM WORKSHOP
UNDER A SEPARATE ORDER
Every 20 hours Every 40 hours Every 60 hours Every 80 hours At least once a year Every 2 years
Clean and adjust carburetor z
Replace the throttle slide, jet needle, float needle valve, needle nozzle z
Check the reed-type intake valve for wear z z z z
Check the wear on the clutch disks and length of the clutch springs z z z z
Check the cylinder and piston for wear z z z z
Check function of exhaust control z z z
Check piston pin bearing z z z z
Replace the crankshaft main bearings z
Replace the conrod bearings z z
Check the entire transmission, the shift mechanism and bearings z z
Complete maintenance of fork z z z z
Complete maintenance of shock absorber z z
Clean and grease steering head bearings and gasket elements z
Replace the sealing cup for the foot brake cylinder z z z z
Replace the glass-fiber yarn filling in the silencer z z z z
Treat electric contacts and switches with contact grease z
Change break fluid z z z z z
Change the hydraulic clutch oil z
125/144/250 SX 2008
IMPORTANT CHECKS AND MAINTENANCE TO BE CARRIED OUT BY THE RIDER
before each start after every cleaning for cross country use once a year
Check gear box oil level z
Check brake fluid level z
Check brake pads for wear z
Check lights for function z
Check horn for function z
Lubricate and adjust cables and nipples z
Bleed fork legs regulary z
Remove and clean dust bellows regularly z
Clean and lubricate chain, check tension and adjust if necessary z z
Clean air filter and filter box z z
Check tires for pressure and wear z
Check cooling liquid level z
Check fuel lines for leaks z
Empty and clean float chamber z z
Remove, clean and oil the throttle slide z
Check all control elements for smooth operation z
Check brake performance z z
Treat blank metal parts (with the exception of brake and exhaust systems) z
with wax-based anti corrosion agent
Treat ignition and steering locks and light switches with contact spray
z
Check tightness of screws, nuts and hose clamps regularly z
Note:If the inspection establishes that permissible tolerances are exceeded, the respective components must be replaced.