Kawasaki MULE 600 SERIES - Manual (Page 6)

Rev. G
p. 6 of 9
6. INSTALL WINDSHIELD SUPPORT
6.1 Position the windshield support underneath the
left side frame as shown in Fig. 6.1. Install one (1) bolt
through hole and into weldnut. Use a 3/4” long button
head bolt. The five (5) rear holes will receive hardware
once the roof is installed in step 9 on the next page.
6.2. With assistance, install the right side frame so
that the windshield support is inside (underneath) the
side frame similar to Fig. 6.1. Important: place the
front of the side frame over the front of the cab bar
system and pivot the rear of the side frame into place
so that the rear leg of the side frame installs behind the
rear roof mount which was installed in step 4. If install-
ing a hard sided cab, the rear leg of the side frame is to
be in front of the rear window. NOTE: make sure the
ball stud mount, which is for the windshield gas shock,
is over the cab bar tube before pivoting into place.
Ref.: handle with care so the Expand-a-foam does not
get distorted or damaged while pivoting. Install one
bolt through hole and into weldnut. Use a 3/4” long
button head.
7. INSTALL WINDSHIELD
7.1 Have the following items ready to use: two plas-
tic spacer blocks, four flat head screws (1 3/4” long),
four flat steel washers, and four 5/16-18 locknuts. With
assistance, place the windshield in place on the wind-
shield support with the 3/4” thick plastic spacer blocks
underneath the plastic hinges for mounting up against
the outer surface of the windshield support per Fig. 7.1.
Adjust windshield alignment with latches engaged and
tighten. Note: hinges are plastic components. Do not
overtighten. Torque to 7 ft. lbs. max..
8. INSTALL RUBBER FILLER
8.1 Install the small piece of 3” flat bulb rubber on
the sheet metal edge of the flat part of the opening in
the rear roof mount as shown in Fig. 8.1. NOTE: the
loose end of the bulb rubber should rest against the
inside surface of the bent tab as shown in Fig. 8.1.
(This serves to close the air gap above the cab bar.)
windshield support
to be underneath
side frame
Fig. 6.1
(view from driver’s side)
install one (1) bolt here with the bolt
head on the outside of the vehicle
side
frame
gas shocks to be
installed in step 12
plastic hinge with spacer block
side
frame
Fig. 7.1
(view from passenger’s side)
Fig. 8.1 (inside view of upper
rear cab bar tube on driver’s side)
press on
the 3” flat
bulb
rubber
here
ref.: bent
tab is on
this side