Installation, Select suitable location, Output connections – Lincoln Electric WELD-PACK 100 PLUS IM546 User Manual

Page 11: Stacking, Tilting, Work clamp installation

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A-3

INSTALLATION

WELD-PAK 100

SELECT SUITABLE LOCATION

Locate the welder in a dry location where there is free
circulation of clean air into the louvers in the back and
out the front of the unit. A location that minimizes the
amount of smoke and dirt drawn into the rear louvers
reduces the chance of dirt accumulation that can block
air passages and cause overheating.

STACKING

WELD-PAK 100ʼs cannot be stacked.

TILTING

Each machine must be placed on a secure, level sur-
face, either directly or on a recommended undercar-
riage. The machine may topple over if this procedure
is not followed.

OUTPUT CONNECTIONS

Refer to Figure A.2.

1. Work Cable Access Hole.

2. Gun Cable and Control Lead Access Hole.

3. Connector Block.

4. Gun Trigger Lead Connectors.

5. Positive (+) and negative (–) output terminals.

Work Clamp Installation

Attach the work clamp per the following: Refer to
Figure A-3.

FIGURE A.3

WELD-PAK 100

WELD-PAK 100

4

5

8

3

6

7

1

2

+

-

1. Remove the screw, pressure plate and backing nut

from clamp.

2. Remove plastic handle from same side of clamp by

pulling steadily on handle until it slides off clamp.

3. Insert the work cable terminal lug with the larger

hole through the hole in the end of the plastic han-
dle. Slide plastic handle several inches further onto
cable to allow easy and clear access to terminal
lug.

4. Secure work cable to clamp by inserting screw

through hole in clamp, attaching cable lug on inside
of clamp, and installing pressure plate and backing
nut. make sure pressure plate is installed such that
it prevents nut from turning. tighten screw securely.

5. Slide plastic handle back onto clamp and into origi-

nal position.

FIGURE A.2

SCREW

SCREW

PLASTIC HANDLE

PLASTIC HANDLE

WORK CABLE

WORK CABLE

BACKING PLATE & NUT

BACKING PLATE & NUT

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