Diagram 1, Wiring diagram, Precision tig 375 – Lincoln Electric PRECISION TIG 375 IM703-A User Manual

Page 38: G4047

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F-1

WIRING DIAGRAM

F-1

PRECISION TIG 375

RECEP

T

ACLE

C

A

B

B

CON

TROL PC

B

OAR

D

1

0K A-B

F

E

D

C

A

T

MINIMUM

D

F

A

E

REMOT

E

A B C D E F

R4

R1

R2

BALANCE

MINIMUM

OUTPUT

MAXIMUM

OUTPUT

MODE

REMOT

E

R3

POST FLOW

319

5

4

3

2

1

322

316C

313C

316B

315

316

317

311

312

313

318

31

3A

313B

TI

G

S

TICK

8

4 1 2 3 6 5

6

321

12

11

10

9

8

6

5

4

3

1 2

6

5

4

3

2

1

2 3 4 5 7

1

5

4

3

2

1

6

6

301

303

304B

306

302

METER

(VIEWED FROM RE

AR)

DISPL

AY

314

320

LOCA

L

311A

316A

8

7 6

5

4

3

2

1

J23

J22

7

316C

30

1

30

2

30

3

30

4

304A

306

304B

32

1

32

2

31

3

314

315

31

6

317

318

319

320

311

312

J8

J9

2

1

W 22

1

R 22

2

11

3

10

2

269

270

271

220B

6

5

4

3

2

1

233A

235

16

8

15

7

14

4

13

5

12

6

9

1

J11

L8

J5

J12

J6

N.A.

8

6

2 3 4 5 7

1

J5A

N.B.

255

256

256

260

255

236

PRO

T

ECTION PCB

R1

2

R1

1

R10

R9

FREQ

ON T

IME

DOWN SLO

PE

BACKGROUND

401D

PULS

E

2-ST

EP

402

403

405

406

401

408

409

410

401B

407

ADVANCED CON

TROL PANEL

404

ON

OFF

401C

411

401A

401D

V

IE

W

OF

C

ONN

EC

T

O

R

ON

PC

B

O

ARD

ELEC

TRICA

L SYMBO

LS

PER E

1537.

OHMS/WAT

T

S

COMPONENT

VALUE

UNITS

:

RESIS

TORS:

MFD/VOL

T

S

CAPACI

TORS:

8

LAT

CH

0F

C

ONN

EC

T

O

R

J

5

E

X

AM

P

L

E

: TH

IS

IS

P

IN

7

3
2

LEAD C

OLORING

CODE:

B-BLAC

K

2
1

8

G-GREEN

O-ORANGE

R-RED

CON

NEC

T

O

R

P

IN

N

U

M

B

ER

S

:

7

14

U-BLUE

Y-YE

LLOW

W-WHITE

1

3

J5

C1

RECONNECT PANE

L

H4

H2

H3

250

H1

CAPAC

IT

ORS

PO

WER

FA

C

T

OR

C2

A

HIGH

MID

LOW

COM

251

23

2

H4 (46

0V)

F

W20

9

18

VAC

X7

R210

201

X8

F

S

X5

X2

X1

T1

78

VAC

S

204

115V

A

C

X9

X1

0

20

VAC

X3

H3 (23

0V)

H2 (20

8V)

X6

262

263

63.5VAC

267

26

8

CR4

231A

23

1

115VAC

X4

CB1

15A

23

2

231

F

S

F

S

F

S

CR4

23

3B

234

48

2

6

233

0

1

233A

X13

223

231B

C8

C9

R8

267

233A

23

1A

268

269

220B

271

270

220A

262

263

20

1

204

W20

9

220C

231B

115VAC

ARC S

T

ARTER AS

’BLY

R5

SV1

GAS VALVE

L3

C6

T2

C7

T3

GAP

SPARK

L2

237

S

F

R6

BYPASS

/

ST

AB

ILIZE

R

PC

B

OAR

D

FAN

260

235

233A

239

23

8

284

285

236B

236

231D

231E

5

8

CR3

CR2

25

8

257

CR3

CR2

231C

3

9

B

A

B

A

FAN

231A

231E

231B

233A

255

256

CR3CR3

CR3

220C

AC BOO

S

T

DC BOOS

T

3

9

260A

231F

R13

HI-FREQ

INTENSI

T

Y

238A

240

POS

D

FRONT G

ANG

NEG

POLARI

T

Y

SW

ITCH

MICRO SWI

TCH

POLARI

T

Y

S2

NO

(REAR VIEW

, SHOWN

X2

NC

MICRO-SWITCH

CLOSED

CLOSED

OPEN

TO GROUND PER

C

A-C, D-E, B-F

B-D, C-E, A-F, G-H

G

DC

+

REAR GANG

DC-

26

6A

S2

A

26

5A

H

A

L1

AC

SWI

TCH

E

F

ELEC

TRICA

L CODE

NATIONAL

25

3

POS

B-D, A-E, C-F, G-H

IN AC P

OSITI

ON)

D2

B

25

2

R7

28

6

W2

21

R2

22

271A

22

8

22

8

BACKGROUND

RECTIFI

ER

26

5

26

6

47

5

8

7

4

R14

22

3

22

4

22

6

225

227

CR2

CR3

225A

22

8

227A

OCV BO

OST

RECTIFI

ER

21

3

214

201

204

W20

9

R210

26

2

263

265

266

252

253

G1

G2

217

216

220

G3

22

0A

G4

218

SCR

4

D1

X1

NE

G

SCR

3

POS

(+

)

SCR

1

SCR

2

25

2

(-

)

B

22

4

G4047

3-8-20

02A

P

R

E

C

IS

IO

N TI

G

3

75

W

IRI

NG

DI

A

G

RA

M FOR CODE 10809

L9

L10

L6

L5

L4

L1

3

L11

411

W

403

404

405

406

407

40

8

40

9

410

401

402

TIG OP

TION P

CB

J1

03/ 09/ 20 02

1

3456

89

10

7

2

1

3

456

8

9

10

7

J2

46

0 V

OL

T CONNEC

TI

ON

CONNECT S

TRAP

TO

HIGH (H4) (AS

SHOWN)

23

0 V

OL

T CONNEC

TI

ON

CONNECT S

TRAP

TO

MID (H3)

20

8 V

OL

T CONNEC

TI

ON

CONNECT S

TRAP

TO

LOW (H2)

C3

FR

O

N

T

ELECT

RO

DE

REAR

ELECTRO

DE

WO

RK

212

214

213

21

5

TRANSF

OR

MER

PRI

MAR

Y

THERM

OS

TA

T

TRANSF

OR

MER

SECON

DARY

THERM

OS

TA

T

MIC

RO-

SW

IT

C

H

223

4-S

T

E

P

TRIG

GER

40

1B

31

1A

31

6A

31

6B

F

C

S

E

N.C.

CON

TROL PANEL (VIEWE

D FRO

M REA

R)

+

-

G

R

G

Y

(STI

CK)

(AU

TO BA

L

)

(RE

M

O

TE)

(P.

FLO

W)

(T

HER

MA

L)

B

W

+

-

B

W

+

-

B

W

+

-

B

W

+

-

G

33

1

5

9

8

3

7

2

1 6

4

331

10

J10

L7

33

2

33

3

B

W

33

4

33

5

B

W

332

B

W

333

B

W

334

B

W

335

B

W

12

11

10

9

8

6

5

4

3

1 2

7

REMOT

E

TM

AMP

TROL

OPTI

ONAL

L1 (U)

L2 (V)

C5

C4

GROUND

25

0A

25

1A

S1A

H1

S1

POWER SWI

TCH

L1 (U)

L2 (V)

X1

X1

212

8

7

6

5

4

3

2

1

220

G1

217

J4

5

2

1 3

J7

G4

G3

G2

L12

6

4

10

9

216

21

8

J3

C

1

,C

2

,C3

P

O

W

E

R FA

CT

O

R

CA

P

A

C

IT

O

R

S

, 6

0

/4

6

0

C

4

,C

5

BY-

PA

SS

C

A

PA

C

IT

O

R

S

, .0

04

7

C6

H

IG

H

V

O

L

T

A

G

E

CA

P

A

CI

TO

R,

.

0

0

1

5

/1

2

kV

C

7

P

H

A

S

E

S

H

IF

T

CA

P

A

CI

T

O

R,

1

5

u

F

/2

5

0

V

A

C

C

8

,C

9

H

IG

H FR

E

Q

P

R

O

T

E

C

T

IO

N

CA

P

A

CI

T

O

R

S

, .

2

2

/4

0

0

C

B

1

C

IR

C

U

IT

BR

EA

KE

R

,

15

AM

P

CR

2

,CR

3

1

2

0

V

A

C

RE

L

A

Y

CO

IL

C

R

4

1

2

V

DC

RE

L

A

Y

C

O

IL

D1

F

R

E

E

W

H

E

E

L

ING

DI

O

D

E

D

2

B

A

CK

G

R

O

U

ND DI

O

D

E

L

1

O

U

T

P

UT

I

N

DUC

T

O

R (C

HO

K

E

)

L

2

,L

3

H

IG

H FR

E

Q

I

N

D

UCT

O

R

S

L4

-

L

13

R

F

T

O

R

O

ID

C

H

OKE

S

R

1

O

U

T

P

UT

CO

NT

R

O

L

P

O

T

E

N

T

IO

M

E

T

E

R,

1

0

K

R

2

B

A

L

A

NC

E

CO

N

T

RO

L

P

O

T

E

NT

IO

ME

T

E

R

, 1

0

K

R3

P

O

S

T

F

L

O

W

P

O

TE

N

T

IO

M

E

TE

R,

1

0

K

R

4

MI

N O

U

T

P

UT

P

O

TE

NT

IO

M

E

T

E

R,

1

0

K

R

5

PH

AS

E S

H

IF

T

R

E

SI

S

T

O

R

, 20

0/

1

0

0

R

6

H

O

LD

IN

G R

ESI

ST

OR

, 5

0

/2

25

R

7

R

E

S

IS

T

OR

, 20/

10

0

R

8

R

E

SI

ST

O

R

, 5

/50

R9

F

R

E

Q

C

O

NT

RO

L

P

O

TE

NTI

O

M

E

T

E

R

, 1

0

K

R

1

0

O

N T

IME

C

O

NT

RO

L

P

O

T

E

NT

IO

ME

T

E

R,

1

0

K

R

1

1

B

A

C

K

G

RO

U

ND P

O

T

E

N

T

IO

M

E

T

E

R,

1

0

K

R1

2

D

O

W

N

S

L

O

P

E

P

O

TE

N

T

IO

M

E

TE

R,

1

0

K

R

1

3

H

IG

H FR

E

Q

I

N

T

E

NS

IT

Y

C

O

NT

RO

L

, 3

/2

5

R1

4

R

E

S

IS

TO

R,

8

/3

0

0

S1

IN

P

U

T

POW

ER

S

W

IT

C

H

S

1

A

M

ICRO

S

W

IT

CH

O

N

I

N

P

U

T

P

O

W

E

R

S

W

IT

C

H

S2

P

O

LA

R

IT

Y

SW

IT

C

H

S

2

A

M

ICRO

S

W

IT

CH

O

N

P

O

L

A

RI

T

Y

S

W

IT

CH

S

CR1

,2

,3

,4

MA

IN

P

O

W

E

R

S

CR’

S

SV

1

G

A

S

S

O

LE

N

O

ID

V

A

LV

E,

11

5VA

C

SV

2

W

A

T

ER

S

O

L

E

N

O

ID

VA

LV

E, 1

1

5

V

A

C

(

O

PT

IO

N

A

L

)

T1

M

A

IN

TRA

NS

FO

R

M

E

R

T

2

H

IGH

VOL

T

A

GE

T

R

AN

SF

OR

M

E

R

T3

H

IG

H

F

R

E

Q

TR

A

N

S

F

O

R

M

E

R

N.

A.

CO

NN

ECT

ION

IS

P

IN

TO

PI

N B

ET

W

EE

N J

23

AN

D

J5

.

N.

B.

RO

BOTI

C

INT

ERF

AC

E CO

NN

ECT

ION

.

N.

C.

D

IS

PL

AY

TOGGL

E

SHO

W

N

IN

MI

N

AMP

PO

SITIO

N.

N.

D.

PL

UGS

INTO

LO

W

ER

S

W

ITCH

ED

R

EC

EPT

AC

LE

.

SV

2

WA

T

ER VA

LVE

(OPT

IONAL)

N.D.

W20

9

R210

G

(PU

L

SE ON

)

+

-

W

B

NOTE: This diagram is for r

efer

ence only

. It may not be accurate for all machines cover

ed by this manual. The specific diag

ram for a particular code is pasted

inside the machine on one of the enclosur

e panels. If the diagram is illegible, write to the Service Department for a r

eplacem

ent. Give the equipment code number

.

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