Operation – Lincoln Electric MAGNUM &MAGNUM PROCURVE 200 K497 User Manual

Page 13

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OPERATION

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ELECTRODES AND EQUIPMENT

The MAGNUM® & MAGNUM® PRO CURVE 200 gun
and cable has been designed for use with Lincoln L-
50 and Super Arc L-56, solid steel wire electrodes for
the GMAW process and Lincoln Outershield

®

cored

electrodes for the gas-shielded FCAW process. Refer
to the appropriate Lincoln Process and Procedure
Guidelines for the electrode used for information on
recommended electrical and visible stickouts.

MAKING A WELD

a. Check that the welding power source is on and that

the shielding gas supply is set for the proper flow
rate.

b. Position electrode over joint. End of the electrode

should be slightly off the work.

c. Lower welding helmet, close gun trigger and begin

welding. Hold the gun so the contact tip to work
distance gives the correct electrical stickout as
required for the procedure being used.

d. To stop welding, release the gun trigger and then

pull the gun away from the work after the arc goes
out. Follow wire feeder instruction manual if using a
trigger interlock circuit.

AVOIDING WIRE FEEDING PRObLEMS

Wire feeding problems can be avoided by observing
the following gun handling procedures:

a. Do not kink or pull cable around sharp corners.

b. Keep the electrode cable as straight as possible

when welding or loading electrode through cable.

c. Do not allow dolly wheels or trucks to run over

cables.

d. Keep cable clean by following maintenance instruc-

tions.

e. Use only clean, rust-free electrode. The Lincoln

electrodes have proper surface lubrication.

f. Replace contact tip when the arc starts to become

unstable or the contact tip end is fused or
deformed.

MAGNUM® & MAGNUM® PRO CURVE 200 GUNS

** Feeder Kits installed on the gun at the factory.

Description

Gun

Contact Tips Gas

Product

Cable Wire Size Heavy

Diffuser

Gas

Cable

Gun Tube

Feeder**

Number

Length(m) in. (mm) Duty

Assembly

Nozzle

INSULATOR Liner

60°

Type

15 ft.

.035 (0.9) KP2744-035

Lincoln “10 Series”

K2950-2-10-45

(4.5)

.045 (1.2) KP2744-045 KP2746-1

KP2742-1-62R

KP2773-2

KP44-3545-15 KP2924-60

K466-10

K2950-2

15 ft. .045 (1.2) KP2744-045 KP2746-1

KP2742-1-62R

KP2773-2

KP2924-60

(4.5)

MAGNUM® PRO CURVE 200

200 AMPS AT 60% DUTY CYCLE WITH CO

2

GAS

150 AMPS AT 60% DUTY CYCLE WITH MIXED GAS

(TAbLE b.2)

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