Electrical diagrams, Wiring diagram (code 9850), Idealarc dc400 – Lincoln Electric IDEALARC SVM 122-A User Manual

Page 110

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ELECTRICAL DIAGRAMS

IDEALARC DC400

Wiring Diagram (Code 9850)

L9107

13

14 15

16 17 18

H2

H3

H4

ELECTRICAL SYMBOLS PER

E1537

CONNECTOR CAVITY

NUMBERING SEQUENCE

(COMPONENT SIDE OF P.C.

BOARD)

NOTES

N.A.

CIRCUITRY PRESENT ON

CAPACITOR DISCHARGE

ONLY.

TO PROVIDE AT LEAST

600 V INSULATION.

CONTROL BOARD

P6

206

205

VM

AM

206

231

+

+

-

-

232

PILOT

LIGHT

SWITCH

POWER

S1

225

225

P2

209

214

217

204

206

206

208

1

2

3

4

5

6

7

8

9

J2

10

11

12

205

205

212

75

213

J1

8

7

6

5

4

3

2

1

201

202

203

204

225

220

4

P1

1

2

3

4

J3

P3

AUXILIARY COILS

PRIMARY

TOP

10

7

4

1

BOTTOM PRIMARY

16

P5

1

2

3

4

5

6

7

8

J5

SNUBBER

BOARD

204

GREEN

224

225

223

222

221

220

D1

D2

D3

SCR1

SCR2

D4

204

G3

G2

G1

204

204

205

206

216

215

CR3

SHUNT

SWITCH

REED

204

RECTIFIER

ASSEMBLY

C1

C2

C3

C4

C5

+

+

+

+

+

31,000 MFD 50V EACH

254

204

0.5 /50W

0.5 /50W

10A SLOW BLOW

R7

R8

F2

OPTION

T1 MAIN

TRANSFORMER

CAPACITOR DISCHARGE

RELAY

CR4

4

231

231

115V

X2

X1

232

31

32A

204

CONTACTOR

CR1

X1

233

H2

TO SUPPLY

LINES

H3

H4

4

5

6

3 9

8 2

7

1

RECONNECT PANEL

230/460/575V.

TO GROUND PER NATIONAL

ELECTRICAL CODE

12

18

3

6

15

9

S

S

S

X2 SEC

X1 SEC

X3 SEC

17

2

5

14

8

201

FAN MOTOR

H1

CONNECT OR

INSULATE AS

SHOWN ON

INPUT

CONNECTION

DIAGRAM

DISCHARGE

CAPACITOR

+-

SCR3

202

203

METERS

TAPE UP SEPARATELY

W

U

41

42

42

2

41

41

10 AMP CIRCUIT BREAKER

SECONDARY

PRIMARY

THERMOSTATS

42V

42A

S

21V

115V

S

21V

21V

41

2

42

Y

9

10

N.B.

W

233

233

LIGHT

240

241

V

L1

L2

L3

N.B.

N.B.

N.A.

225

43

1

3

2

TS1

TS2

C6 .0047MFD/1400V

10K /2W

218

204

208

209

R5

228

204

219

217

204

GREEN

216

MODE SWITCH

S4A

CC

CC

S4B

F

3

2

1

S

216

R1

219

15 /100W

ARC CONTROL

6

J6

STARTING

BOARD

224

224

75

211

R4

10K /2W

OUTPUT

CONTROL

S2

OUTPUT CONTROL

SWITCH

76

212

211

213

77

SWITCH

MULTI-PROCESS

OPTIONAL

+

-

WORK

ELECTRODE

2

TERM.

TO POS.

TERM.

S5

31

32

228

215

218

N.C.

N.O.

N.C.

N.O.

N.A.

27

5

7

6

7

7

218

214

218

234

204

216

CHOKE

OUTPUT

L1

FRONT GANG

CC

CC

F

3

2

1

S

234

219

SWITCH

1

2

3

4

5

J6

224

224

210

R4

CONTROL

210

+

-

4

TO TERM.

STRIP

TO NEG.

S5

N.A.

MIN. IND. (5)

MAX. IND.

(1)

ARC FORCE CONTROL

32A

S3

SWITCH

32

4

31

41

21

75

76

77

4

2

32

42

10A

CIRCUIT BREAKER

TERMINALS

2

OUTPUT

(SHOWN CONNECTED FOR 230 V.)

TO PRIMARY

COILS

1

1

2
4

3

1

6 PIN

4 PIN

8 PIN

12 PIN

J6

J3

J2

1

5

6

7

8

1

5

6

4

3

2

1

6 PIN

4 PIN

12 PIN

J6

J3

J2

1
6

7

8

1
5

6

7

8

1
5

6

7

8

10 PIN

J5

J1

10

9

STUD

GROUNDING

DIODE

OPTION

N.C.

LEAD NOT PRESENT WITH

DIODE OPTION

CIRCUITRY PRESENT ON

N.C.

DIODE OPTION.

THERMAL

PROTECTION

T2

CONTROL

TRANSFORMER

12-9-94F

225

S4C

ACTUATED

IN CC ONLY

21

224

VOLTMETER

SWITCH

S6

21

R3

R2

227

204

R3

R2

7.5 /100W

40 /50W

CV-FCAW/GMAW

CV-SUB ARC

CV-FCAW/GMAW

CV-SUB ARC

S4D

ACTUATED

ONLY

CV-FCAW/GMAW

13

225

2 3 4 5 6

7 8 9 10 11 12

2 3 4

2 3 4

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NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

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