General operating instructions, Operating tips – Powermatic 511 User Manual

Page 7

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General Operating Instructions

The suggestions listed below are meant to give you a general idea of how your new Panel Saw is
intended to be operated. No amount of instruction can replace good common sense and experience. Be
sure the operators of your new Panel Saw are given enough time and material to become familiar with the
general operating characteristics of this machine and have FULLY READ AND UNDERSTAND all general
operating and safety instructions. The panel saw is prealigned at the factory. No assembly or adjustments
are necessary.

NOTE: When your Panel Saw is located in position for operation, secure the machine in a manner that
will prevent it from being tipped over.

Operating Tips

1.

If you expect smooth, clean, chip-free cuts, follow these tips:

Use industrial carbide saw blades which are SHARP. Dull blades or improperly sharpened blades
will cause chipping, unclean cuts, chatter and will overload the saw motor.

NOTE: ALWAYS USE A SHARP SAW BLADE. IF IN DOUBT REPLACE IT WITH A NEW
BLADE.

Feeding the material through the machine horizontally or moving the saw carriage through the
material vertically MUST BE DONE SLOWLY, SMOOTHLY AND WHENEVER POSSIBLE
WITHOUT STOPPING. Overfeeding will result in poor quality cuts, shorten the life of the carbide
saw blades and overload the saw motor.

2. Caution must be used when setting material onto the material roller carriage. Heavy material MUST

NOT BE DROPPED ONTO THE ROLLER CARRIAGE. Failure to follow this rule will ultimately cause
the roller carriage to be pounded out of alignment.

3.

For best results place material to be cut onto the Panel Saw with the back side facing the operator.
This will provide the smoothest possible cut on the face side of the panel.

4.

Panels being cut horizontally (ripping) must always be fed against the rotation of the saw blade.

5.

Do not force the saw. It will perform better and can be more easily controlled if allowed to work at the
rate for which it was designed.

6.

If the saw is stopped in mid-cut, allow the blade to stop. Then back up the saw (if crosscutting) or the
board (if ripping) and restart the saw to continue the cut.

7. Thin material, such as paneling, should be properly supported over its length to prevent binding in

the blade.

8. Panel Saws are designed to cut large panels down to size. As the overall panel size becomes

smaller and smaller other types of sawing machines can become more convenient and safer to use.

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