Maintenance schedule, Warning, Reciprocating air compressor pumps – Powerex AS-XXX User Manual

Page 20

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Reciprocating Air Compressor Pumps

Maintenance Schedule

Operating Hours

Item

Action needed

500

2,500

5,000

10,000

15,000

20,000

Remarks

Tank

Drain moisture

Daily

Inlet air filter

Replace

(Every 2,500 hrs or less)

Blower fan

Clean

Fan shroud

Clean

Compressor fins

Clean

(Every 2,500 hrs or less)

Oil change

Replace

(Every 1,500 hrs)

Compression rings Replace

Check oil

Inspect

Daily

V-belt

Inspect, replace

*Note 3

Pressure switch

Confirm operation

Magnetic starter

Inspect

Replace if contact
points deteriorated

Safety valve

Confirm operation

(Every 2,500 hrs or less)

Pressure gauge

Inspect

(Every 2,500 hrs or less)

Inspect

Replace

NOTES:

1. Inspect and perform maintenance periodically according to maintenance schedule.

2. The maintenance schedule relates to the normal operating conditions. If the circumstances and load condition are adverse,

shorten the cycle time and do maintenance accordingly.

3. * The tension of the V-belt should be adjusted during initial start up and inspected every 1,500 hours afterwards. Proper

belt tension for 3/4 to 3 HP units is 2-3 lbs./.5” deflection; for 5 to 10 HP units, 4-6 lbs./.5” deflection.

4

Oil Level

To check lubricating oil, see oil gauge. Refill if necessary.

Remove cap
and add oil
using funnel

Oil gauge

Full

Low

Round (red)

How to Read Oil Gauge

Oil Change

Replace lubricating oil fully within designated time. Before
draining oil, remove oil supply cap and then oil drain cap in
order to release air.

RECOMMENDED OIL
Mobil Rarus 427, Shell Turbo T68, Exxon Esstic T68 and Texaco
Rando T68.

CLIMATE CONTROL APPLICATIONS
Mobil DTE Heavy and Mobil Rarus 427

Dispose of oil in accordance with
state or local codes.

!

WARNING

Oil drain cap

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