Vent system, Relief valve, Hot water odor – Water Heater Innovations 196284-001 User Manual

Page 14: Anode rod inspection, Winter protection, Replacement parts

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14

TABLE 3.

INPUT CHECK TIME REQUIRED TO

CONSUME 1 CU. FT. OF GAS

Approx. Time Required

Type of

BTU Per

To Consume 1 Cu. Ft.

Model

Gas

Cu. Ft.

of Gas

***-75

Natural

1050

50.3 sec.

Propane

2500

119.8 sec.

***-100

Natural

1050

50.3 sec.

Propane

2500

119.8 sec.

Use this formula to “clock” the meter. Be sure that other gas
consuming appliances are not operating during this interval.

3,600 X H = Btu/Hr
T

T = Time in seconds needed to burn one cubic foot of gas.

H = Heating value of gas in Btu’s per cubic foot of gas.

Btu/Hr = Actual heater input rate.

Example: (Using ***-75 heater)

T = 50.3 seconds/ft

3

H = 1,050 Btu/ft

3

(natural gas)

Btu/Hr = ?

3,600 X 1,050 = ~ 75,100 Btu/Hr (22.0kW)
50.3

Compare the actual input rate to that given on the heater’s rating
plate. In the example, the ***-75’s full input rate should be 75,100
Btu/Hr for natural gas.

VENT SYSTEM

Examine the venting system every 6 months for obstructions and/
or deterioration of vent piping.

RELIEF VALVE

At least once a year the temperature and pressure relief valve
should be checked to ensure that it is in operating condition.
(During manual operation of this valve, avoid any contact with hot
water and take preventive steps for water damage). Lift the lever at
the top of the valve several times until the valve seats properly and
operates freely.

WARNING

THE WATER PASSING OUT OF THE VALVE DURING THIS CHECKING
OPERATION MAY BE EXTREMELY HOT. AVOID CONTACT AND
DISCHARGE SAFELY TO PREVENT WATER DAMAGE.

If the temperature and pressure relief valve on the heater discharges
periodically or continuously, a problem exists. This may be due to
unusually high water temperatures or pressures in the system, or
to a faulty relief valve. Contact your dealer or a qualified service
technician to find the cause of the problem and to correct it. This
may also be due to thermal expansion in a closed water supply
system. Contact the water supplier or local plumbing inspector on

how to correct this situation. DO NOT PLUG THE TEMPERATURE
AND PRESSURE RELIEF VALVE.

WARNING

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO
SHUT OFF, TURN OFF THE MANUAL GAS CONTROL VALVE TO THE
APPLIANCE.

HOT WATER ODOR

On occasion, hot water may develop a strong odor. If this occurs
drain the heater completely, flush thoroughly, and refill. If the
problem persists, chlorination of the heater and replacement of
the factory installed magnesium anodes with aluminum anodes
may correct the condition.

Occasionally water softener companies recommend removal of
heater anodes for odor reasons.

CAUTION

Unauthorized removal of heater anode(s) will void the warranty.
Replace the anode as necessary to maintain corrosion
protection. For further information contact your dealer.

ANODE ROD INSPECTION

The heater tank is equipped with anode rods to provide corrosion
control. At least once a year the anode rods should be checked to
determine if replacement is necessary. Initially the anode rods are
approximately 7/8" (22mm) in diameter with a 1/8" (3mm) diameter
steel core wire running down the center of the anode material.
THE ANODES SHOULD BE REPLACED when the 1/8" (3mm)
diameter core wire is visible as this means that the anode material
has been expended in the control of corrosion.

NOTE: Anode rod inspection may need to be made more
frequently in areas subject to acid rain that obtains their water
supply from surface water as the low pH will accelerate anode
activity.

CAUTION: Close cold water inlet valve serving heater and open
nearby hot water faucet to relieve the pressure in the heater
before attempting to remove anode(s) for inspection.

WINTER PROTECTION

In regions where freezing weather is encountered, all water must
be drained from unit and piping when out of service (water shut
off). Drain valve must be left open until unit is returned to service.

REPLACEMENT PARTS

Replacement parts may be ordered through Water Heater dealers,
authorized servicers or distributors. Refer to the Manufacturer's
warranty information insert for parts replacement information.
When ordering parts, be sure to state the quantity, part number
and description of the item including the complete model and
serial number as it appears on the product. Refer to the parts list
for more information.

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