Differential lock theory of operation – Spicer Tandem Drive Axles Service Manual D__R440, 460, 480, D_R461, 462, 463, 521, 581, 601, 651, 652, 653 User Manual

Page 114

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Wheel Differential Lock

Differential Lock Theory of Operation

The Dana Wheel Differential Lock is an optional feature for
Dana axles. In operation, it positively locks the wheel differen-
tial, power flows to the tires without any differential action,
providing improved traction under adverse road conditions.

The differential lock is driver-controlled through a cab-mount-
ed valve. The locking mechanism is air-operated to engage a
sliding clutch and lock the wheel differential. It is spring-oper-
ated to disengage the lock and permit the wheel differential to
function normally, dividing torque equally between the tires
and compensating normally for cornering or tire size varia-
tions.

The differential lock also includes a selector switch (electric)
which senses clutch engagement and sends an electrical sig-
nal to the cab mounted indicator light (or an audible signal de-
vice).

Do not use your wheel differential lock when traveling down-
hill. Do not use your wheel differential lock at speeds over
25 MPH.

The wheel differential lock consists of three major assemblies
(see illustrations).

An air shift unit assembly, which operates a shift fork
and push rod assembly.

A shift fork and push rod assembly which engages
and disengages the differential sliding clutch.

A sliding clutch is splined to the flange half differen-
tial case which is internally splined.

The differential lock also includes a selector switch (electric),
located on the air shift unit, which senses clutch engagement
and sends an electrical signal to a cab-mounted indicator light
(and/or audible signal device).

WARNING

Parts unique to type 3 differential lock axles.

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