Spicer Tandem Drive Axles Service Manual D__R440, 460, 480, D_R461, 462, 463, 521, 581, 601, 651, 652, 653 - Manual (Page 79)

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Wheel Differential Assembly
Wheel Differential
Assembl
y
Assemble Dual Reduction Differential Case
Note: Lubricate internal parts with gear lube during reassem-
bly.
1. Press bearing cones on support cases.
To prevent bearing cone damage, use suitable sleeve that
only contacts the inner race of the cone.
Pressing Bearing Cone on Large Support Case
Pressing Bearing Cone on Small Support Case
2. Position high-speed clutch plate with chamfered end
of clutch teeth toward idler pinions. Press clutch plate
on case.
It is important that the ends of the dowel pins are recessed
1/8 inch below surface of the clutch plate. If pins extend be-
yond plate surface, press pins to proper depth. Don’t press
them in too far.
IMPORTANT
IMPORTANT
DOWEL
PIN
HIGH-SPEED
CLUTCH PLATE
RECESS
1/8 in.
15 DEGREE
CHAMFER
35 DEGREE
CHAMFER
POSITION
35 DEGREE
SIDE OF
PLATE
TOWARD
CASE
THRU-
HOLE
CASE