Differential disassembly – Spicer Drive Axles Service Manual G & M User Manual

Page 12

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DIFFERENTIAL DISASSEMBLY

NOTE: Differential case halves are matched and marked
during the manufacturing process. No further marking
necessary. See Figure 4.
1. Remove differential case bolts and lift off right hand

case half.

2. Remove thrust washer and differential side gear.
3. Lift out cross shaft, differential pinions, and thrust

washers.

NOTE: Inspect all parts, inlcuding the matched surfaces
of the case itself. Where necessary, replace all worn
parts. If excessive wear is noticed on all parts, it is
suggested that the complete differential assembly be
replaced.

If any gears are to be replaced, they must be
replaced in sets. Inspect thrust washers for scoring
and excessive wear; replace if necessary.

4. Lift out differential side gear and thrust washer.

Differential Pinion Mate Thrust Washer

Differential Pinion Mate

Differential Gear Thrust Washer

Differential Cross Shaft

Differential Case Bolt
(See Torque Specifications)

Differential Side Gear

Differential Case Flange Half

Differential Case Cap Half

10

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Differential Disassembly Complete

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