Warrior 30841 LIFT KIT (1997 – 2006 Jeep TJ Wrangler) User Manual
Page 5
Protecting Your Adventure Lifestyle
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QUALITY • INTEGRITY • INNOVATION • SERVICE
Warrior, Inc.
16850 SW Upper Boones Ferry Rd
Ste. A
Durham, OR 97224
Phone: (888) 220-6861
Fax: (503) 692-0364
[email protected]
www.warriorproducts.com
TRANSFER CASE INSTRTUCTIONS
1. Place the transmission in neutral and place floor jack under the
transmission mount skid plate.
2. Using a floor jack, support the skid plate.
3. Slightly loosen the bolts on the transfer case skid plate on both
sides to allow for some movement. Do not remove the bolts.
4. Proceed to other side. NOTE: Do not attempt to take out the
bolts on both sides simultaneously. Installation is done one side
at a time. Remove the three bolts holding the transfer case skid
plate to the frame rail. On some models an additional skid
plate is mounted just forward of the transfer case skid plate.
If equipped with this plate, use the same spacers, supplied
with the kit to lower.
5. Using the floor jack, slightly lower the skid plate and insert the transfer case lowering spacers as shown below. Secure
with the _” x 3” NC bolts and washers supplied with the kit and slightly tighten. Do not fully tighten to allow for some
movement for the opposite side.
6. Proceed to the opposite side of the vehicle and install the brackets as instructed above. After
installing both sides, tighten
bolts to 45ft lbs.
1.
FLOOR PAN MODIFICATION (Manual Transmission Only)
1. Move the seats to full rearward positions.
2. Pry up the shift boot and bezel from the floor console.
3. Remove the bolts attaching the console to the floor pan and lift the console upward and remove.
4. Remove the 4 screws attaching the cover boot to the cover and slide the boot upward to expose the opening in the floor
pan.
5. Shift the transmission to 2
nd
and reverse verifying a minimum of 1/8” clearance between the shifter lever and the floor
pan. If necessary, enlarge the opening in the floor pan with a round file.
6. Reposition the cover boot and install one screw on the left side.
7. Rotate the boot clock wise to match the increased floor pan opening. Mark and drill three new mounting holes.
8. Reinstall the cover boot, console, and shift boot.
POST INSTALLATION INSTRUCTIONS
1.
Check all fasteners for proper torque. Check to ensure there is adequate clearance between all
rotating, mobile, fixed and heated members. Check steering gear for interference and proper
working order. Test brake system.
2.
Readjust headlamps. Have the vehicle aligned to the following specifications:
Adjustment
Preferred
Range
Caster
7°
± 1°
Camber
- 0.25°
± .63°
Toe In (each
wheel)
0.15°
± .15°
Thrust Angle
0°
± .15°
3.
Perform steering sweep. Check to ensure brake hoses have sufficient slack and will not contact
rotating, mobile, or fixed members, adjust lines/brackets to eliminate interference and maintain
proper working order. Failure to perform inspections may result in component failure.