Warrior 54005-54006 4DR DIY RENEGADE RAIL KIT (2007 – 2013 Jeep JK Wrangler) - Manual

Protecting Your Adventure Lifestyle
========================================================================================
QUALITY • INTEGRITY • INNOVATION • SERVICE
Warrior Products, Inc.
16850 SW Upper Boones Ferry Rd
Ste. A
Durham, OR 97224
Phone (888) 220-6861
Fax (503) 692-0364
[email protected]
4DR DIY RENEGADE RAIL KIT
INSTALLATION INSTRUCTIONS
54005-54006
NOTE: Please read through the instructions carefully before beginning. This DIY Rubicon rock rail
enhancement kit is intended as a ‘weld-on’ application. If you are not confident in your welding abilities, please
seek out a qualified welder to install these for you. Be sure to retain all factory hardware for reinstallation.
Weld-On Installation:
1. Uninstall the OEM Rubicon rock rails and prep the outside mounting surface by removing any paint in
the areas you will be welding to. Remove the plastic end caps at this time as well.
2. Unaltered OEM JK Rubicon rock rails are 76.5” in length. If your Jeep is
equipped with 35” or larger tires, we recommend you trim approx. 1.5”
off of the factory Rubicon rail where it extends into the rear wheel well.
(See image to the right) If you decide to reuse the plastic end caps, make
the cut vertical so the end cap fits properly on reinstallation and drill a
new hole for the plastic rivet.
3. Clamp the Rubicon rock rail down onto your work surface so it is
oriented as it would appear installed on your Jeep. Now begin the bar placement process by holding one
of the Renegade bars against the Rubicon rail so the angled ends of the Renegade bar are flush. This
should set the Renegade bar with a slight upwards angle. Next, center the Renegade bar horizontally
against the Rubicon rail and visually align the top surfaces of both so they are level. i.e. The top of the
Renegade bar should be the same height as the Rubicon rail. When you are satisfied with placement,
tack-weld the Renegade bar to the Rubicon rail.
4. Now you will be locating the Renegade bar stand-offs. There are 1 short & 2 long stand-offs per side. If
you have kit #54005 (no steps) and do not plan on adding the step plates in the future, you may space the
stand-offs along the renegade rail evenly. If you have kit #54006 with the steps and gussets, refer to the
image below for proper placement of the bar stand-offs. Once satisfied with their positioning, tack-weld
them into place. For kit #54005, go ahead and fully weld around all components and proceed to step 6.