Turbosmart WASTEGATES – EXTERNAL - Hyper-Gate 45 (no locking ring) - Manual

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IMPORTANT NOTES ON YOUR EXTERNAL WASTEGATE
-
Fitting your Hyper-Gate may require fabrication or modification to your exhaust manifold. Turbosmart recommends that your
Hyper-Gate is fitted by an appropriately qualified technician.
- The Hyper-Gate is designed for use with a turbocharger that does not have an internal wastegate.
- Consult your local specialist before setting your desired boost pressure, setting boost beyond your engines capability may result in
engine damage.
- DO NOT wrap the body of the wastegate with exhaust wrap
- DO NOT Mount the wastegate so that the top diaphragm housing is less than 100mm from a heat source
- Allow for adequate cool airflow around the top diaphragm housing
RECOMMENDATIONS
-
Turbosmart recommends that boost pressure is set using a Dynamometer and not on public roads.
- Turbosmart recommends that a boost gauge be permanently fitted to the vehicle.
- Turbosmart recommends that the engines Air/Fuel ratio is checked while setting the desired boost pressure, as any increase in
boost pressure can cause the engine to run “LEAN”, resulting in possible engine damage.
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BASIC COMPONENTS OF YOUR HYPER-GATE 45MM EXTERNAL WASTEGATE
Use the diagram to help identify the “top” and “bottom” ports, and inlet/outlet ports of your wastegate.
- When pressure is applied to the “bottom” port of a wastegate, i.e. underneath the
wastegate diaphragm, it acts against the wastegate spring and the wastegate valve opens.
-
When pressure is applied to the “top” port of a wastegate, i.e. above the wastegate diaphragm, its acts with the wastegate
spring and helps to close the wastegate valve.
- The Inlet is connected to the exhaust manifold before the turbine housing of your
turbocharger. See recommendations following for Hyper-Gate mounting position.
- Outlet returns exhaust gas back into the exhaust system after the turbocharger. (NOTE if mounted on a dedicated race car
the outlet can be vented directly to atmosphere towards
the ground)
CONTENTS
Please make sure that the following parts have been included in the box
Part Quantity Description
Hyper-gate 45 mm wastegate 1 45mm external wastegate with pre-fitted spring (check the
label on the box for rating)
Inlet weld flange 1 Hyper-Gate Stainless steel inlet weld flange
Valve seat 1 Hyper-Gate Stainless steel valve seat
Outlet weld flange 1 Hyper-Gate Stainless steel outlet weld flange
Inlet V-Band clamp assembly 1 Hyper-Gate inlet V-Band clamp assembly
Outlet V-band clamp assembly 1 Hyper-Gate outlet V-Band clamp assembly
Product Name: Hyper-Gate45
Product Description: 45mm External Wastegate
Product Number: TS-0504-1XXX
Outlet
“Top” Port
“Bottom” Port
Inlet