Rainbow Electronics MAX15041 User Manual

Page 11

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Inductor Selection

A larger inductor value results in reduced inductor ripple
current, leading to a reduced output ripple voltage.
However, a larger inductor value results in either a larger
physical size or a higher series resistance (DCR) and a
lower saturation current rating. Typically, inductor value
is chosen to have current ripple equal to 30% of load
current. Choose the inductor with the following formula:

where f

SW

is the internally fixed 350kHz switching fre-

quency, and

∆I

L

is the estimated inductor ripple current

(typically set to 0.3 x I

LOAD

). In addition, the peak

inductor current, I

L_PK,

must always be below both the

minimum high-side MOSFET current-limit value,
I

HSCL_MIN

(5A, typ), and the inductor saturation current

rating, I

L_SAT

. Ensure that the following relationship is

satisfied:

Diode Selection

The MAX15041 requires an external bootstrap steering
diode. Connect the diode between V

DD

and BST. The

diode should have a reverse voltage rating, higher than
the converter input voltage and a 200mA minimum cur-
rent rating. Typically, a fast switching or Schottky diode
is used in this application, but a simple low-cost diode
(1N4007) suffices.

Input Capacitor Selection

For a step-down converter, input capacitor C

IN

helps to

keep the DC input voltage steady, in spite of discontin-
uous input AC current. Low-ESR capacitors are pre-
ferred to minimize the voltage ripple due to ESR.

Size C

IN

using the following formula:

Output-Capacitor Selection

Low-ESR capacitors are recommended to minimize the
voltage ripple due to ESR. Total output-voltage peak-to-
peak ripple is estimated by the following formula:

For ceramic capacitors, ESR contribution is negligible:

For tantalum or electrolytic capacitors, ESR contribution
is dominant:

Compensation Design Guidelines

The MAX15041 uses a fixed-frequency, peak-current-
mode control scheme to provide easy compensation
and fast transient response. The inductor peak current is
monitored on a cycle-by-cycle basis and compared to
the COMP voltage (output of the voltage error amplifier).
The regulator’s duty-cycle is modulated based on the
inductor’s peak current value. This cycle-by-cycle con-
trol of the inductor current emulates a controlled current
source. As a result, the inductor’s pole frequency is
shifted beyond the gain-bandwidth of the regulator.

System stability is provided with the addition of a sim-
ple series capacitor-resistor from COMP to SGND. This
pole-zero combination serves to tailor the desired
response of the closed-loop system.

The basic regulator loop consists of a power modulator
(comprising the regulator’s pulse-width modulator,
compensation ramp, control circuitry, MOSFETs, and
inductor), the capacitive output filter and load, an out-
put feedback divider, and a voltage-loop error amplifier
with its associated compensation circuitry. See Figure 1
for a graphical representation.

The average current through the inductor is expressed as:

where I

L

is the average inductor current and G

MOD

is

the power modulator’s transconductance. For a buck
converter:

where R

LOAD

is the equivalent load resistor value.

Combining the two previous equations, the power mod-
ulator’s transfer function in terms of V

OUT

with respect

to V

COMP

is:

V

V

R

I

I

G

R

G

OUT

COMP

LOAD

L

L

MOD

LOAD

MOD

=

Ч


⎝⎜


⎠⎟

=

Ч

V

R

I

OUT

LOAD

L

=

×

I

G

V

L

MOD

COMP

=

×

R

f

C

ESR COUT

SW

OUT

_

>>

Ч

Ч

1

8

R

f

C

ESR COUT

SW

OUT

_

<<

Ч

Ч

1

8

∆V

V

f

L

V

V

R

OUT

OUT

SW

OUT

IN

ESR COUT

=

Ч

Ч −


⎝⎜


⎠⎟

Ч

+

1

1

_

8

8

Ч

Ч


⎝⎜


⎠⎟

f

C

SW

OUT

C

I

f

V

V

V

IN

LOAD

SW

IN RIPPLE

OUT

IN

=

Ч

Ч

_

I

I

I

I

I

L PK

LOAD

L

HSCL MIN L SAT

_

_

_

min(

,

)

=

+ ×

<

1

2

L

V

f

I

V

V

OUT

SW

L

OUT

IN

=

Ч

Ч −


⎝⎜


⎠⎟

1

MAX15041

Low-Cost, 3A, 4.5V to 28V Input, 350kHz, PWM

Step-Down DC-DC Regulator with Internal Switches

______________________________________________________________________________________

11

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