GE Industrial Solutions QRW010-025-035-040 Series - Manual (Page 27)

Lineage Power 27
Data Sheet
August 24, 2010 36 Vdc - 75 Vdc Input, 1.0 to 12 Vdc Output; 10 A to 40 A
QRW010/025/035/040 Series Power Modules; dc-dc Converters
Test Configurations
Note:Measure input reflected-ripple current with a simulated
source inductance (LTEST) of 12 µH. Capacitor CS off-
sets possible battery impedance. Measure current as
shown above.
Figure 49. Input Reflected-Ripple Test Setup.
Note:Use a 1.0 µF ceramic capacitor and a 10 µF aluminum
or
tantalum capacitor. Scope measurement should be
made using a BNC socket. Position the load between
51 mm and 76 mm (2 in. and 3 in.) from the module.
Figure 50. Peak-to-Peak Output Noise Measurement Test
Setup.
Note:All measurements are taken at the module terminals.
When socketing, place Kelvin connections at module
terminals to avoid measurement errors due to socket
contact resistance.
Figure 51. Output Voltage and Efficiency Measurement.
Design Considerations
Input Source Impedance
The power module should be connected to a low
ac-impedance input source. Highly inductive source imped-
ances can affect the stability of the power
module. For the test configuration in 49,
a 33 µF electrolytic capacitor (ESR < 0.7 W at 100 kHz)
mounted close to the power module helps ensure
stability of the unit. For other highly inductive source imped-
ances, consult the factory for further application guidelines.
Output Capacitance
High output current transient rate of change (high di/dt) loads
may require high values of output capacitance to supply the
instantaneous energy requirement to the load. Tp minimize
the output voltage transient drop
during this transient, low E.S.R. (equivalent series resistance)
capacitors may be required, since a high E.S.R. will produce
a correspondingly higher voltage drop during the current tran-
sient.
Output capacitance and load impedance interact with the
power module’s output voltage regulation control system and
may produce an ’unstable’ output condition for the required
values of capacitance and E.S.R.. Minimum and maximum
values of output capacitance and of the capacitor’s associ-
ated E.S.R. may be dictated, depending on the module’s con-
trol system.
The process of determining the acceptable values
of capacitance and E.S.R. is complex and is
load-dependant. Lineage provides Web-based tools to assist
the power module end-user in appraising and adjusting the
effect of various load conditions and output capacitances
on specific power modules for various load conditions.
Safety Considerations
For safety-agency approval of the system in which the power
module is used, the power module must be installed in com-
pliance with the spacing and separation requirements of the
end-use safety agency standard, i.e., UL60950, CSA C22.2
No. 60950-00, and VDE 0805:2001-12 (IEC60950, 3rd Ed).
These converters have been evaluated to the spacing
requirements for Basic Insulation, per the above safety stan-
dards and 1500 Vdc is applied from VI to VO to 100% of out-
going production.
For end products connected to –48 Vdc, or –60 Vdc nomianl
DC MAINS (i.e. central office dc battery plant), no further fault
testing is required.
Note:–60 V dc nominal bettery plants are not available in the
U.S. or Canada.
For all input voltages, other than DC MAINS, where the input
voltage is less than 60 Vdc, if the input meets all of the
requirements for SELV, then:
V I (+)
V I (–)
CURRENT
PROBE
TO
OSCILLOSCOPE
L TEST
12 μH
BATTERY
C S 220 μF
ESR < 0.1 Ω
@ 20 ºC 100 kHz
COPPER STRIPS
1.0 μF 10 μF SCOPE
V O (+)
RESISTIVE
V O (-)
LOAD
CONTACT AND
SUPPLY
I
I
CONTACT
V I (+)
V I (–)
V O (+)
DISTRIBUTION LOSSES
RESISTANCE
I O
LOAD
V O (–)
SENSE(–)
SENSE(+)
η
V
O (+)
V
O (-) –
[ ] I
O
V
I (+)
V
I (-) –
[ ] I
I
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