Flammable vapour sensor – John Wood Power Vent (Non-ENERGY STAR qualified models) User Manual

Page 18

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Flammable Vapour Sensor

When using a gas fired water heater there is a risk of flam-
mable vapours entering the combustion chamber, being
ignited by the burner flame and causing a flashback. In
order to detect such flammable vapours before they enter
the combustion chamber, this water heater is equipped with
a flammable vapour sensor (FVS). It is a chemical-absorp-
tion based sensor that is connected to the gas control/ther-
mostat (see Figures 22 & 24). When exposed to flammable
vapours it will trigger the control to stop the flow of gas and
enter the FVS lockout state. While in the FVS lockout state
the LED on the control will flash the gas lockout code.
(Refer to the “System Error Codes” section of this manual
for an explanation of the codes applicable to the control
installed on your water heater.) If this error occurs, check
around the water heater for sources of chemical contamina-
tion such as: flammable vapours including gas vapours, sol-
vents, paint and thinners as well as sources of water and
detergents. Remove any such sources, check the sur-

– 18 –

Figure 21 Flammable Vapour Sensor (exploded view)

SCREW

MOUNTING

BRACKET

FLAMMABLE

VAPOUR SENSOR

(PULL TO REMOVE)

COVER*

* ROTATE LEFT (CCW)
TO REMOVE

AIR PRESSURE

SWITCH

BLOWER

GND

L1

N

IGNITER

FLAME

SENSOR

GAS VALVE

SOLENOID

POLARITY SENSITIVE DO NOT MIS-
MATCH WIRING. FAILURE TO CONNECT
CORRECTLY WILL PREVENT THE UNIT
FROM FUNCTIONING PROPERLY.

FLAMMABLE

VAPOUR

SENSOR

CONNECTOR

HIGH LIMIT

SWITCH

Figure 22 Gas Control/Thermostat Details and Wiring Diagram (Robertshaw)

GAS CONTROL

SWITCH (ON)

OUTLET TO MANIFOLD

DOOR ASS’Y (UNDER)

3/4” NPT. WRAP

WITH TEFLON TAPE

(2 WRAPS MIN.)

GAS VALVE

SOLENOID

CONNECTOR

FLAMMABLE VAPOUR

SENSOR 2 PIN

MOLEX CONNECTOR

QUICK CONNECTS

FOR POWER SUPPLY

AND IGNITER

TERMINAL BLOCK BLOWER

AND JUNCTION BLOCK 8

PIN MOLEX CONNECTOR

GAS CONTROL-VIEW OF ELECTRICAL

CONNECTORS, WITH COVER REMOVED

INLET

PRESSURE

PORT

OUTLET

PRESSURE

PORT

(UNDER)

GAS INLET

1/2” NPT

SYSTEM

STATUS

CODES

LED INDICATOR

140F MAX. DIAL

GROUND CONNECTION

160F MAX. DIAL

MANIFOLD

PRESSURE

ADJUSTMENT

(REMOVE
DIAL FOR

ACCESS)

GAS CONTROL-VIEW FROM GAS INLET

WITH TEMPERATURE DIAL REMOVED

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