Operation, Maintenance, Maintenance schedule – All-Flo A050 Series 1/2 Aluminum User Manual

Page 13: Weekly (or daily), Every three months

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OPERATION

The Air-Operated Double Diaphragm Pump requires

a minimum of 20 psig of air to operate, with some

variation according to diaphragm material. Increasing

the air pressure results in a more rapid cycling of the

pump and thus a higher liquid flow rate. In order to not

exceed 120 psig of inlet air pressure, and for accurate

control of the pump, it is suggested to use a pressure

regulator on the air inlet.
An alternate means of controlling the flow-rate of the

pump is to use an inlet air valve and partially open or

close accordingly. When the air valve is completely in

the closed position, the pump will cease to operate.
A third method of controlling the flow rate of the

pump is to use a liquid discharge valve. Closing the

liquid discharge valve will cause a decrease in the

flow rate since the pump will operate against a higher

discharge pressure.
Solenoid control of the inlet air may also be used in

order to facilitate remote operation. A three way

solenoid valve is recommended, in order to allow the

air to “bleed off” between the solenoid and the pump.
Do not use valves for flow control on the suction side

of the pump. (Closing or partially closing a liquid

suction valve restrict the suction line and may cause

damage to the diaphragms.) Suction strainers may

be employed to reduce or eliminate larger solids, but

routine maintenance is necessary in order to prevent

a restriction on the suction.

MAINTENANCE

Due to the unique nature of each application, periodic

inspection of the pump is the best method to determine

a proper maintenance schedule. A record should be

kept of all repairs made to an installed pump. This will

serve as the best predictor of future maintenance.
Typical maintenance involves replacing of “wear-

parts” such as the diaphragms, balls, valve seats and

o-rings. Proper maintenance can ensure trouble-free

operation of the pump. Refer to repair and assembly

instructions for further details.

MAINTENANCE SCHEDULE

WEEKLY (OR DAILY)

Make a visual check of the pump. If pumped fluid is

leaking out of the pump, pipe fittings or muffler turn

off pump and schedule maintenance.

EVERY THREE MONTHS

Inspect fasteners and tighten any loose fasteners to

recommended torque settings.
Schedule pump service based on pump’s service

history.

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