Trouble shooting with led indicator assistance – Allied Air Enterprises Upflow User Manual

Page 26

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TROUBLE SHOOTING With LED Indicator Assistance

Troubleshooting

Make the following visual checks before toubleshooting:

1. Check to see that the power to the furnace and the

integrated ignition/blower control board is ON.

2. The manual shutoff valves in the gas line to the

furnace must be open

3. Make sure all wiring connections are secure.

4. Review the

Sequence of Operation

(see page 23).

Start the system by setting thermostat above room
temperature. Observe system response. Then use the
information provided in this section to check the system
operation.

The furnace has a built-in, self-diagnostic capability. If a
system problem occurs, a fault code is shown by a red
LED on the control board. The control continuously
monitors its own operation and the operation of the
system. If a failure occurs, the LED will indicate the
failure code. The flash codes are presented in Table 9.

Fault Code History Button

The control stores the last five fault codes in memory. A
pushbutton switch (fault code history switch) is located on
the control (see Page 5). When the pushbutton switch is
pressed and released, the control flashes the stored fault
codes. The most recent fault code is flashed first; the
oldest fault code is flashed last. To clear the fault code
history, press and hold the pushbutton switch in for more
than 5 seconds before releasing.

High Heat State LED

On these models, a green LED is provided on the control
board to indicate high heat state (see Table 10).

CFM LED

An amber LED is provided on the control board to display
CFM. To determine what CFM the motor is delivering at
any time, count the number of times the amber LED
flashes. Each flash signifies 100 CFM; count the flashes
and multiply by 100 to determine the actual CFM
delivered (for example: 10 flashes x 100 = 1000 CFM).

Table 9

Failure Codes - Red LED

LED

Status

Fault Description

LED Off

No power to control or control hardware fault
detected

LED On

Normal operation

1 Flash

Flame present with gas valve off

2 Flashes

Pressure switch closed with inducer off

3 Flashes

Low-fire pressure, or IBS switch open

4 Flashes

High limit switch or rollout switch open

5 Flashes

Not used

6 Flashes

Pressure switch cycle lockout

7 Flashes

Lockout due to no ignition

8 Flashes

Lockout due to too many flame dropouts

9 Flashes

Incorrect polarity and phasing

Table 10

High Heat State - Green LED

LED

Status

Description

LED Off

No demand for high heat

LED On

High heat demand, operating normally

LED Flashing

High heat demand, high pressure switch not
closed

20571201

Issue 0527

Page 26 of 28

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