Draw-Tite 41544 MAX-E-LOADER RECEIVER - Manual

Installation Instructions
CHEVROLET SILVERADO PICKUP
GMC SIERRA PICKUP
1500/2500 SERIES
2500 H D /3500 SERIES
Part Numbers:
41544
44657
Step bumper
2500 H.D./3500 SERIES
Hitch Shown In Proper Position
Equipment Required:
1
Do Not Exceed Lower of Towing Vehicle
Manufacturer’s Rating or
Hitch type
Max Gross
Trailer WT (LB)
Max Tongue
WT (LB)
Weight Distributing 12,000 (5448Kg) 1200 (546Kg)
Weight Carrying
Ball Mount
6000 (2724 Kg) 600 (272 Kg)
Wrenches: 3/4, 7/8, 21mm, 22mm
Drill Bits: 1/2”
1
2
Fastener Kit: F41544
Wiring Access Location: PU3
Existing hole 8’ bed
Drilled hole 6’ bed
Existing weldnut
(vehicles with bumper)
9
6
7
Note: Fasteners typical both sides
Bumper bracket
Center
3
4
8
Figure 1
Vehicles with bumper
1 Qty. (4) Bolt 1/2-13 X 1.75 6 Qty. (2) Lock Washer
2 Qty. (4) Spacer with 17/32 hole 7 Qty. (2) Spacer with 19/32 hole
Figure 2
Vehicles without bumper
Center
attachment
7
6
5
8
5
Note: On vehicles without factory bumper, it may be necessary to relocate license plate mounting bracket.
1.
Remove existing M14 fasteners from end of each frame rail if present and return to customer.
2. Lift receiver into position, locating slots in receiver over weldnuts in vehicle frame.
3 I t ll M14 f t th h i i t ld t i hi l f
3
Qty. (4) Conical Washer
8
Qty. (2) Flat Washer
4 Qty. (4) Hex Nut 1/2-13 9 Qty. (2) Nut M14 X 2.00
5 Qty. (2) Bolt M14 X 2.00 X 45
3. Install M14 fasteners through receiver into weldnuts in vehicle frame.
Note: For vehicles w/o bumper, locate slots in receiver over fore/aft slot near end of frame. See Figure 2 for placement of fasteners
on vehicles w/o bumper.
4. Install remaining fasteners as shown.
Models with 6 ft. Bed
4.
Using hitch as template drill a 1/2 hole thru frame at the center attachment both sides.
5. Install remaining fasteners as shown.
Tighten all M14 CL10 9 fasteners with torque wrench to 115 Lb -Ft (156 N*M)
z 2002, 2006, 2010 Cequent Performance Products Sheet 1 of 3 N41544 7-28-10 Rev. B
Note: check hitch frequently, making sure all fasteners and ball are properly tightened. If hitch is removed, plug all holes in trunk pan or other body panels to
prevent entry of water and exhaust fumes. A hitch or ball which has been damaged should be removed and replaced. Observe safety precautions when working
beneath a vehicle and wear eye protection. Do not cut access or attachment holes with a torch.
This product complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5
and SAE J684.
Form: F205 Rev A 5-6-05
Tighten all M14 CL10.9 fasteners with torque wrench to 115 Lb. Ft. (156 N M)
Tighten all 1/2 GR5 fasteners with torque wrench to 75 Lb.-Ft. (102 N*M)