Cleveland Motion Controls WebPro Winder Tension ControllerMWP-12664 REV BA - Manual (Page 6)

AO-70171
5
Revision BA
WebPro Winder Tension Controller
Quickstart
The Controller is supplied with the software loaded for the application as ordered but it will require
commissioning before use.
For more detailed information refer to the various sections later in this manual.
1. Carefully unpack the Controller, remove the rear cover and detach the bag containing the accessories.
Attach the cable gland to the large hole in the rear cover. Mount the Controller in the operators panel
using the two keyhole brackets provided.
2. Position the links LK1 to LK5 on the Printed Circuit Board correctly for the type of transducer used.
Ensure that the mains voltage selector is set correctly.
3. Thread the mains supply cable through the gland and connect to the orange two part connector.
Thread the transducer cables, machine interlock cables, output cable and any other cables through the
most convenient of the four smaller holes and connect to the terminal strips. If an encoder is to be used,
thread the encoder cable through the rear cover and connect to the header using the crimps provided.
Additional holes may be drilled and extra glands for the cables may be fitted by the user.
Ensure that the encoder is connected correctly to prevent damage to the power supply.
4. Fix the rear cover to the Controller and tighten the gland to retain the mains cable for safety purposes.
5. Switch on, the POWER LED will light, the company logos will be shown briefly then the Introduction
screen will be shown.
6. Press 4, Commissioning, enter the default password, by pressing 5678 then press the ENTER key.
Press 1, Machine parameters, then scroll through and enter the parameters for the installation.
By default only one transducer, the LEFT transducer, is enabled. For installations with two transducers,
which is the normal situation for web applications, the RIGHT transducer must be enabled.
If a tacho is used the MAXIMUM input voltage is +10V DC.
If an encoder is used the number of pulses per second at maximum machine speed must be entered.
To accept and save the Machine parameters the CONFIRM key MUST be pressed.
7. Calibration for the sensing roller weight and maximum tension to be used is required; calibration for the
speed of the machine may also be required.
8. The default Product number is 1 with a PI stability of SLOW. This should be sufficient to put the
machine into service. To change the stability, open the Adjust PI stability screen from the Commissioning
menu, start the machine and observe the bar graph. Reduce the PI stability to MEDIUM or FAST until the
bar graph fluctuations just start to increase, then press CONFIRM.