Welch Vacuum 2028 Self-Cleaning Dry Vacuum System User Manual

Page 22

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22

Problem

Possible Cause

Solution

Mechanical Failures

Seized

pump

Motor failure

Change Motor

Broken diaphragm – Con-rod

connection

Change Diaphragm and/or Con-Rod

Analog gauge

Poor readings

See section 2.25.1 Analog Vacuum Gauge

Check vacuum performance - See Poor Vacuum

section above

Gauge not responding

Remove housing cover - check connections and

ensure hose is not kinked. If hose is loose or
kinked, reattach or straighten.
If problem persists, verify vacuum with

independent vacuum gauge. If independent
vacuum gauge reading is still poor, Contact
Welch Technical Service.

Digital gauge

Poor readings

See section 2.25.2 Digital Vacuum Gauge

Check vacuum performance with independent

gauge - See Poor Vacuum section above

No display

Check power and power cord

Turn pump off and

UNPLUG PUMP, wait 30

seconds, re-connect to power and turn pump
back on.

Displays “CAL Err”

Unit has detected a calibration error.

Poor V

acuum

Leaks

Check inlet jar for leaks - Check inner gasket and

fi ttings, tighten if loose. Disconnect pump from
system, block off inlet port, check vacuum level
on the gauge.
If vacuum level reading is good, work back

through your application checking for leaks.
If vacuum level reading is still poor, check

vacuum control valve and gas ballast to ensure
they are completely closed.
If vacuum level reading is still poor, disconnect

pump from the application and run the pump
for 10 minutes with the inlet port open, turn unit
off and allow the unit to complete purge cycle
(clean). Repeat and retest vacuum performance.
If problem persists, contact Welch Technical

Support*.

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