Reese 44629 PROFESSIONAL RECEIVER - Manual

Installation Instructions
Volvo XC60
Part Numbers:
87566
75671
Do Not Exceed Lower of Towing Vehicle
Manufacturer’s Rating or
Bumper
Fascia
44629
Hitch Shown In Proper Position
Equipment Required: USE ONLY 8.5” LONG X
3/4” RISE X 2” DROP BALL MOUNT
Fastener Kit: 75671F
Hitch type
Max Gross
Trailer WT (LB)
Max Tongue
WT (LB)
Weight Distributing 4,500 (2043 kg) 450 (204 kg)
Weight Carrying
Ball Mount
4,000 (1816 kg) 400 (181 Kg)
Wiring Access Location: SUV 3,4
Access hole
Step 7
Wrenches: 13mm, 11/16”
Drill Bits: none
Fishwire - provided
Tin snips
Fastener Kit: 75671F
1
2
5
6
7
4
Exhaust
Foam tape
over holes
First
Step 5
3
hanger
Foam tape
over hole
Exhaust
isolator
Access hole
Forward
attachment hole
First
attachment
hole
1 Qty. (4) Bolt – carriage 7/16” – 14 x 1-1/2” gr 5 5 Qty. (6) Nut – 7/16” - 14
2 Qty. (2) Bolt – carriage 7/16” – 14 x 2” gr 5 6 Qty. (4) Block – 1/4” x 1” x 3”
4
45
6 1
5
Trim Heat Sheild
– both sides
Step 8
1. Raise vehicle.
2. Lower exhaust by removing rubber isolator from muffler support. Temporarily remove exhaust hanger for ease of heat shield trimming
and hitch installation.
3. Trim heat shield (both sides) with tin snips as shown above. Caution, edges are sharp.
4. Remove foam tape covering holes on the bottom and on the inside of the frame (shown above). Keep tape to cover unused holes.
3 Qty. (2) Block – 1/2” x 1-1/4” x 2-1/2” 7 Qty. (2) Block – 3/16” x 1” x 2”
4 Qty. (6) Washer – 7/16” conical 8 Qty. (2) Fish wire – 7/16”
5. Using the fish wire provided, install item 1 and 6 into location shown through access hole (both sides).
6. Gently lifting the rear fascia and slide hitch over exhaust into position. Raise hitch up to frame making sure not to push fasteners back
into frame. Loosely install conical washers and nuts.
7. Slide block item 3 between the hitch and frame on the forward attachment. Fish wire item 2 and 7 through access hole and through
forward attachment holes. Install conical washers and nuts as shown
8. Insert the coil end of fish wire through first attachment hole in hitch and into the frame. Angle the wire back so it comes out the end of
the bumper. Insert item 1 and 6 into the first attachment hole and install conical washers and nuts.
9. Pull hitch rearward as much as possible and tighten fasteners.
10 R i t ll th ffl h d i t 2 R tt h ffl t th bb i l t C t f t d d h l i 10. Re-install the muffler hanger removed in step 2. Re-attach muffler to the rubber isolators. Cut foam tape and cover unused holes in
frame
z 2009 Cequent Towing Products Sheet 1 of 3 75671N 7-15-09 Rev. A
Tighten all 7/16” fasteners with torque wrench to 50 Lb.-Ft. (68 n-m)
Note: check hitch frequently, making sure all fasteners and ball are properly tightened. If hitch is removed, plug all holes in trunk pan or other body panels to prevent entry of water and
exhaust fumes. A hitch or ball which has been damaged should be removed and replaced. Observe safety precautions when working beneath a vehicle and wear eye protection. Do not cut
access or attachment holes with a torch.
This product complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5 and SAE J684.
Form: F205 Rev A 5-6-05