Warner Electric 5200-101-011 Conduit Box Kit - Manual (Page 3)

Step 2
Follow A or B, depending on magnet mounting:
A. Inside Mounted Magnets/Fields and O.M.825
Fasten bracket (1) to the back of the
magnet/field by assembling two No. 10-32
undercut flat head machine screws (2) into the
holes provided. Screws are self-tapping, holes in
the field/magnet are not threaded. (See Figure 2)
Figure 2 - Inside Mount
B. Outside Mounted Magnets
Bracket (1) and two of the four flat head machine
screws (2) are not required on these
field/magnets. (See Figure 3)
Figure 3 - Outside Mount
Step 3
Mount conduit box to the bracket on the inside
mount magnets/fields, or to the mounting flange on
outside mount magnets. Thread terminal spacers
into field/magnet before fastening conduit box to
bracket. Do not over tighten, excessive torque will
pull thread insert out of thefield/magnet. The conduit
box must be on the front side of the bracket.
Secure the box with two No. 10-32 undercut flat
head machine screws (2). (See Figure 4)
Figure 4
Step 4
Connect electric supply cable to the fitting installed
on the conduit box. If an external power supply is
furnishing DC current to the clutch or brake,
proceed to Step 5 and skip Step 6. If a Warner
Electric CBC-100 power supply is being installed in
the conduit box, skip Step 5 and proceed to Step 6.
Step 5 - DC Connection
Slide one terminal cap (7) onto each of the two
supply conductors, small end first. Connect the two
supply conductors (with rubber caps) to the magnet
or field terminals using two No. 8 brass screws (9)
and ring terminals (8-1). The stripped wires can
wrap around the screw between the terminal ring
and the screw head or other ring type terminals may
be used. Electrical supply connections must
conform to local electrical codes. Install plug (12)
into cover hole.
Step 6 - AC Connection
When a CBC-100 power supply is used, refer to
installation sheet P-266 provided with the CBC-100,
following instructions carefully. To mount the CBC-
100 to the conduit box, place the control into the
cover so that curved surfaces conform, line up the
cover hole with the control mounting hole and
fasten with screw provided in the mounting kit.
Connections to the magnet or field terminals are
as outlined in Step 5.
Step 7
A ground wire is recommended for grounding of the
conduit box and brake magnet or clutch field.
Connect this wire with the green ground screw (8) to
the hole in the floor of the box. Consult local codes
regarding grounding requirements.
Step 8
Install cover (10) by sliding the slot in the cover over
the tab on one end of the conduit box and secure
the cover on the opposite end with one No. 10-32
hex washer head screw (11).
Warner Electric • 800-825-9050 P-1392 • 819-0199 3