Warner Electric 5162-101-002 Conduit Box Kit User Manual

Page 3

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Warner Electric • 800-825-9050

P-1402 • 819-0526

Assembly and Installation

Step 1

Assemble 1/2'' flexible conduit fitting furnished by
customers into the desired end of the conduit box
(item 1). (See Figure 1).

Press protective plug (item 2) into the unused
conduit hole in the box.

Figure 1

Step 2

Insert the plastic wire retainer (item 3) into the
conduit box with the two square flanges on the
wire retainer protruding into the two square holes
in the floor of the box. The wire inlet flange must be
adjacent to the mounting holes of the conduit box.
(See Figure 2). The two snap-in tabs on the wire
retainer must be secure on the inside of the box.

Figure 2

Step 3

Cut the two lead wires off so 8'' of wire extends
from the field or magnet. Insert the lead wires
through the two holes in the wire retainer so they
extend into the inside of the conduit box. (See
Figure 3) Fasten the conduit box to the magnet or
field. Tighten the hex head retaining screws (item
9) and lock washers (item 9-1).

Figure 3

Step 4

Connect electric supply cable to the flexible
conduit fitting installed on the conduit box and
tighten the hold-down nut.

Rigid conduit must not be

connected directly to the box. A minimum of
12" of flexible cable must be used. It is
recommended that flexible “UL” approved
liquid tight, metal or nonmetallic conduit be
used with appropriate fittings. Flexible cable
is required to prevent side loading of bearing
on bearing mounted clutches and brakes and
possible deformation of the conduit box or
components during assembly.

Step 5

If an external power supply is furnishing DC
current to the clutch or brake, proceed to Step 5A
and skip Step 5B. If a Warner Electric CBC-100
power supply is being installed in the conduit box
cover, skip Step 5A and proceed to Step 5B.

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