Re-assembly – Ramsey Winch RPH-45000 (Mtg. Frame) User Manual

Page 11

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9

RE-ASSEMBLY

8.

NOTE: DETERMINE MOUNTING CONFIGURATION OF WINCH (R.H. or L.H. MOUNTED) BEFORE ATTACHING

UPRIGHT FRAME TO WINCH, TO ASSURE PARTS ARE MOUNTED TO PROPER SIDE, REFER TO WINCH
MOUNTING CONFIGURATIONS ON PAGE 12

.

Seat well-oiled quad-ring #40 into groove of bushing in each end of drum assembly #2. Carefully
set drum assembly down over motor end bearing #8. Lift gear-housing end bearing #9 and set
into place on drum assembly. Attach upright frame assembly #1 using (8) capscrews #15 and
lockwashers #22. Install (4) shoulder bolts #27 and hand tighten. Tighten (4) innermost capscrews
securely; check rotation of cable drum. Tighten (4) outer-most capscrews securely, check rotation
of cable drum. Torque capscrews, in above innermost then outer-most pattern, to 430 ft.-lbs.
each. Torque shoulder bolts to 30 ft.-lbs. each. Check rotation of cable drum assembly. It must
rotate freely with no tight spots.

9. Place end (with longest splines) of output coupling assembly #5 through end bearing bushing #13

and mesh coupling spline with spline inside of drum. Slide clutch spacer #28 over end and
against shoulder of shifter shaft #11. Place shifter shaft through washer #23 and into shaft
coupling #6, meshing splines of shifter shaft with splines in shaft coupling.

LONGEST SPLINES

5

9

28

6

13

23

11

27

OUTER-MOST

CAPSCREW

INNER-MOST

CAPSCREWS

OUTER-MOST

CAPSCREW

27

2

27

27

9

1

8

15

15

15 22

22

22

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