Troubleshooting – Rapid-Air SERVO FEED / RAPID MASTER User Manual

Page 13

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No power indication

No display on operators console

Power on – no motion

No roll action

Material will not enter rolls

Material will not feed

Material feeds short

Material feeds long

Material camber

troubleshooting

Problem. .................................Cause...............................................Remedy

– Disconnect off
– Blown fuse
– Master button in

– Program fault
– Faulty wiring

– Program fault
– Drive fault
– Program error

– No air
– Low air pressure

– Anti-backup closed
– Feed roll adjusting mechanism

too close
– Material too thick

– Low roller force
– Oily material
– Program fault
– Obstruction in die

– Accel to fast
– Lower roller force
– Oily material
– Obstruction in die
– Feed signal to close to pilot release

– High % max speed
– Material slippery
– Decel set too high

– High roller force
– Bad stock

– Turn disconnect on
– Check / replace fuse
– Pull button out

– Check lights on P.C.
– Check plug on console

– Check lights on drive
– Check lights on servo drive readout
– Check parameters

– Check air line
– Check air regulator

– Open rolls
– Open adjustment mechanism

– Check servo parameters

– Raise roller pressure
– Clean material
– Check parameters
– Check die

– Lower accel speed
– Raise roller pressure
– Clean material
– Check die
– Move feed signal input so rolls

are closed to feed

– Lower % max feed speed
– Lower % decel
– Lower % decel

– Lower roller pressure
– Check stock at input for camber

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