Condec Source 3000 - Manual (Page 10)

6 Source 3000 Operation and Maintenance Manual
3.2.3 Installing New Nitrogen Cylinder Assembly (PN 65622)
Tools required: 7/16" wrench
Phillips screwdriver
1-1/8" wrench
3/8" wrench
4" of 1/4"-wide Teflon tape (PN 60575)
4" of 1/2"-wide Teflon tape (PN 60911)
tube of fluorinated Krytox grease (PN 55593)
bottle of liquid leak gas detector (PN 64781)
1. Install the Teflon O-ring (PN 59217), fitting (PN 59287), and elbow (PN 59874) on the new cylinder (PN
65458) and tighten until snug. Place a small amount of Krytox grease on both sides of Teflon O-ring
prior to installation. If installing new parts, Teflon tape is required.
2. Mount the cylinder in the enclosure making sure that the elbow fitting tube hole is correctly oriented
toward the top of case.
3. Install the two clamps (PN 65385) and 4 mounting nuts (PN 61439).
4. Install the flexible tubing section (PN 65384), tightening fitting nut 1/4 turn from finger-tight using a
7/16" wrench.
5. Fill the cylinder to approximately 1000 PSIG and check all fittings for leaks. See Section 2.1 on page 3
for cylinder refilling procedure.
3.2.4 ORION 2C Manifold Removal (PN 58822)
Tools required: Phillips screwdriver
11/32" wrench or nutdriver
.061" hex wrench
adjusting screwdriver (small flat blade)
11/32" wrench (thin)
7/16" wrench
NOTE: See Table 3-2 on page 13 and Figure 3-3 on page 15 for additional parts information.
1. Vent any remaining gas from the nitrogen cylinder to atmosphere.
2. Remove front panel from its enclosure as described in Section 3.2.1 on page 5, and place unit on a bench
top.
3. Remove the tubing sections from Port 1 fitting (PN 65485) and Port 2 fitting (PN 59833) on the Orion 2C
using a 7/16" wrench.
4. Remove the tubing sections from the VENT and FILL PORT inlet fittings, (PN 59833), on the Orion 2C
using a 7/16" wrench.
5. Remove the panel knobs from the PRESSURE , VERNIER , and VENT valves using the .061" hex wrench.
6. Loosen and remove the 2 panel screws (PN 60837) from the panel front that secure the manifold to the
panel.
7. Remove the Orion 2C manifold.
3.2.5 ORION 2C Manifold, Valve Seat Removal
Tools required: A/R solvent (de-natured alcohol)
socket wrench
3/4" socket
female socket (65581)
needle housing socket (65580)
isolation valve needle housing socket (PN 59793)
hex wrench (.061")
torque wrench
needle-nose pliers
electric hand drill
No. 43 drill bit
No. 4-40 tap
tap handle
small hammer
NOTE: See Table 3-2 on page 13 and Figure 3-3 on page 15 for additional parts information.