Electronic idler troubleshooting guide, Troubleshooting, Caution – Lincoln Electric IM529 CLASSIC III D User Manual

Page 23

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E-3

TROUBLESHOOTING

CLASSIC III AND IIID

E-3

ELECTRONIC IDLER TROUBLESHOOTING GUIDE

Engine Will Not Return to Idle

in Approximately 15 Seconds

Set Idler Control Switch

to the Auto Position

Check Continuity of Idler

Control Switch

Continuity Good

Open

1.

Reed Switch in Weld Circuit May be

Replace Switch

Closed.

2.

Check Continuity of Idler Solenoid Coil
(8.5 - 9.0 ohms) & Leads.

3.

Check Ground Connections in Idle Circuit.

4.

Replace P.C. Board.

Engine Will Not Pick Up Speed When:

The Arc is Struck

Reed Switch in Weld Circuit

Defective -- Will Not Close

To Check: Short the Red Lead

on P.C. Board to Welder Frame.

The Auxiliary Power is Loaded

Power Load Too Small

Try Load Above 150 Watts

Engine Does Not Pick Up Speed

Check Connections and Continuity of

Current Transformer.

Replace P.C. Board

Engine Picks Up Speed

1. Check for Break in

Red Lead and Repair

2. Replace Reed Switch

in Weld Circuit.

Engine Does Not Pick

Up Speed

Replace P.C. Board

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CAUTION

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