Lincoln Electric IM529 CLASSIC III D - Manual (Page 7)

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TABLE OF CONTENTS
Page
Installation.......................................................................................................................Section A
Technical Specifications .......................................................................................................A-1
General Description..............................................................................................................A-2
Design Features ...................................................................................................................A-2
Pre-Operation Installation.....................................................................................................A-3
Safety Precautions ........................................................................................................A-3
Exhaust Spark Arrester .................................................................................................A-3
Location/Ventilation .......................................................................................................A-3
Stacking ........................................................................................................................A-3
Angle of Operation ........................................................................................................A-3
Machine Grounding .......................................................................................................A-3
Lift Bail ..........................................................................................................................A-4
Trailers ..........................................................................................................................A-4
Polarity Control and Cable Sizes ..................................................................................A-4
Pre-Operation Service ..........................................................................................................A-5
Oil ..................................................................................................................................A-5
Fuel ...............................................................................................................................A-5
Cooling System .............................................................................................................A-5
Battery Charging ...........................................................................................................A-5
Operation.........................................................................................................................Section B
Engine Operation .................................................................................................................B-1
Starting The Continental TM27 Engine ................................................................................B-1
Starting The Continental TMD27 Engine..............................................................................B-1
Stopping the engine .............................................................................................................B-1
Welder Operation .................................................................................................................B-2
Duty Cycle ............................................................................................................................B-2
Control of Welding Current ...................................................................................................B-2
Idler Operation......................................................................................................................B-2
Auxiliary Power .............................................................................................................B-3
Carburetor Deicing Kit ............................................................................................... B-3
Accessories ....................................................................................................................Section C
Optional Features (Field Installed) .......................................................................................C-1
Maintenance ....................................................................................................................Section D
Safety Precautions ...............................................................................................................D-1
General Instructions ..............................................................................................................D-1
Cooling System .....................................................................................................................D-1
Bearings ................................................................................................................................D-1
Commutator and Brushes .....................................................................................................D-1
Idler Maintenance .................................................................................................................D-2
Nameplates ...........................................................................................................................D-2
Engine Service Chart ............................................................................................................D-3
Troubleshooting .............................................................................................................Section E
Safety Precautions ...............................................................................................................E-1
Welder Troubleshooting ........................................................................................................E-2
Electronic Idler Troubleshooting Guide .................................................................................E-3
Engine Troubleshooting Guide (TM27 Only) ................................................................E-4, E-5
Diagrams..........................................................................................................................Section F
Wiring Diagram (Classic III) ..................................................................................................F-1
Wiring Diagram (Classic III D) ..............................................................................................F-2
Dimension Print ....................................................................................................................F-3
Parts Manual..............................................................................P232 Series (IIID), P302 Series (III)