Diagrams, G4167, Vo lt m et er am met er – Lincoln Electric IM700 Commander 300 User Manual

Page 40

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F-2

DIAGRAMS

F-2

COMMANDER 300

NOTE:

This diagram is for reference only

. It may not be accurate for all machines covered by this manual.

The specific dia-

gram for your particular machine is pasted inside the machine on one of the enclosure panels.

GND-H

6D

3

GND-F

12

GND-F

5A

GND-D

12

11

10

EM

PT

Y

EM

PT

Y

EM

PT

Y

31

GND-E

42

A

OUTPUT

31

CO

NTROL

CCW

236C

8

POLARITY SW

ITCH

1

31

32

RE

CTI

FIER B

R

ID

GE

50A

TO

TH

E

L

A

M

IN

A

TI

O

N

TO

SLI

P RI

N

G

N

EAREST

P

O

SI

TI

VE BR

USH

C

O

N

NEC

TE

D

CONTROL

IDL

ER

5B

6D

5E

5C

5

6D

200D

200A

257

200E 20

0C

SH

O

W

N I

N

5P

300V

12

201

HOUR

20

0B

201A

231

236

20

1B

CB

4

6B

GOLD

SILVER

ALT

.

TE

M

P

.

LOW PRE

SS

.

GOLD

75

PIN

C

H

POT

BACK

FROM

27

7

278

GOLD

SILVER

SILVER

-

BRUSH

+

3200M

FD

GND-G

256

238

SOL

ENOI

D

5

"H

IG

H

" P

OSI

TIO

N

MET

E

R

-

GND

-J

23

2R

5H

236

231

RI

GHT

SIDE

ON BOTTOM

LEF

T

OF CONTROL BOX

SILVER

J12

CB1

20

A

8

J11

SILVER

H

OT (G

O

LD

)

11

CB

3

50A

3A

H

OT (G

O

LD

)

5G

WE

LD

ER

3

TE

M

P

.

5C

5

12

5C

GROUNDIN

G BOL

T

ON

ENGINE BL

OCK

S

TUD ON ENGINE MOUN

TI

N

G

FOOT

LEF

T SIDE

1

42

A

41

A

232P

GOLD

SILVER

SEN

SOR

SH

UT

D

O

W

N

SE

NS

OR

SEN

SOR

SW

ITCH

FUEL L

V

L.

OIL T

EM

P.

SEN

SOR

&

SWITCH

OUTPUT PANEL

26

2

GRO

U

N

D

STU

D O

N

SOL.

OIL PR

ES

SUR

E

SWITCH

&

SEN

SOR

SW

ITCH

WK

23

3

234

W

D+

D-

MO

TOR

START

ING

28

1

5R

FRAME

B+

242D

239

22

9

23

6C

232

RUN

STO

P

232H

32

HIGH

+

232C

GND-J

SHOWN IN

"ALW

AYS ON"

P

O

S

IT

ION

32

5J

GND-J

FU

E

L

GND.

ST

UD

ON

BOT

TO

M

RI

GH

T

OF

238

4

8

5E

5B

20

-250A

TIG

30-

375A

2

ST

ICK

1

300A

250A

200A

TE

M

P

OIL

PRESS.

S

CH

RG

.

241

A

228

A

CORR

ESPONDIN

G

SETT

ING

S FOR TAP NUMB

ERS

C

COMMANDER 300 WIRING DIAGRAM FOR CODES 10871 AND ABOVE

OM

M

A

N

D

E

R

300

W

IR

IN

G

D

IAGRA

M

(AS VI

EW

ED FR

OM THE

FR

ONT)

6A

3

ROTOR

CON

TR

OL BOX

START B

UTTO

N

242D

AUT

O

242

A

229A

232B

S

24

2C

BA

TT

.

32

23

9

238

22

4

228

24

1

PO

S

IT

IO

N

POSITIVE PO

LA

R

IT

Y

SW

ITCH SHOW

N

IN

DIR

ECT

IONS

IN OPPOSIT

E

TOR

O

ID T

W

IC

E

PASS THROUGH

LEADS 3 &

6A

24

7

246

24

5

232

K

232

A

6A

23

2A

S

OIL

6A

24

3

ST

ART

ER

STATOR

A

LTERNA

T

O

R

AUXILIARY

W

INDI

NGS

3

"INSULATED STU

D"

12

0V AUXILIARY

POWER

6A

9

9

10

WI

RE

14 TO

32

V

15

0A

EM

PT

Y

8

90

A

STUD

12VD

C

1

INS

ULATED

5

GND-C

5

11

11

5/2

30

V

3

GND-D

5A

GND-E

22

2

213

21

4

21

5

21

6

(VIEW

ED FR

OM REAR)

SELECT

OR SW

ITCH

M

OUNT

ING F

O

OT

12V B

A

TT

ERY

STUD

ON

ENGINE

(-)

226A

(+)

206

A

ELECT.

+

206

A

W2

W2

W3

W3

ST

ATOR WE

LD

W

INDINGS

W5

W4

W5

W4

W1

W1

W6

W6

217

S5

218

12

11

1

2

22

0

C1

3

6A

5R

J1

6

GND-H

ENGI

NE G

R

O

U

N

D

BA

CK OF CO

NTROL BOX

GN

D STUD ON

RIGHT S

IDE

6

9

16

R1

76

VI

EW

ED

FROM BACK

77

3

6

9

CB2

20

A

3

3

6A

GND-G

23

6B

6F

201

BR

USH

-

3

1

2

3

4

1

2

8

5

4

1

1

8

5

4

1

6

4

3

1

5

2

3

4

1

10

6

10

1

J6

J1

1

J2

3

4

1

J1

0

J5

J8

J9

J1

3

J7

2

J3

PRO

GRA

MMING

MACHI

NE SEL

ECT

9

16

J1

2

1

6

12

3

4

1

J1

0

3

4

1

3

4

1

J3

0

1

8

7

6

PR

OG

RA

MMI

NG

J3

2

9

16

1

8

J3

1

220

222

218

217

215

216

MO

DE

AM

PHENO

L

77

A

76A

75

A

2

4

77

76

75

CO

NT

ROL P

OT

VOLT MET

ER

M1

M2

M3

M4

M5

M6

M9

M10

1

5

6

10

J4

AM M

ET

ER

M1

M2

M3

M4

M5

M6

M9

M10

POW

ER SUPP

LY

1

2

34

J4

1

J4

2

15

105

A

17

5J

115

A

16

101

A

18

116

A

118

A

13 14

25
23

25A

23A

9

16

8

BA

TT

ER

Y

BO

ARD

J43

PE

R

IPH

ERAL BD

.

W

ELD

B

OARD

VIEW

ED

27

7

278

10

K

279

2

4

4A

2A

WE

LD

IN

G

TER

MI

N

A

LS

C

O

NT

R

O

L

3

4

278

279

277

2

1

J6

204

S

20

6S

SHUN

T

206S

261

TH

ER

MA

L

HO

T S

TAR

T

PI

NCH

MIS

C C

ONT

RO

L

POW

ER

5T

229

A

229

5L

232

208

B

S

W

ITCH

116

A

105

A

115

A

101

A

5G

118

A

251

252

253

250

G

208B

257

256

261

A

260

A

404

232

W

403

233

A

239

A

234

A

5L

5T

232J

262

B

224

A

271

271

270

247
246

245
243

281

A

200

213

214

23

2W

232R

262A

262B

+

208A

208B

41A

5J

+

50MV=400AMPS

260A

260

3

6A

3

3

6A

6A

GAU

GE KIT

OPT

IONA

L ON

ST

ANDARD MOD

EL

W4

&

W5

W2

&

W3

W1

&

W

6

261A

204S

DENO

TE

S I

TEMS

INCLUD

ED ON DE

LU

XE

MODE

LS

ONLY

GOLD

SIL

VER

LOW FU

EL

25

2

25

3

GND-

C

232D

232

J

GND-G

C

H

OKE

L1

MO

D

U

LE

200 A

M

P

TS1

B7

B3

B2

B1

7
8
9

4
5
6

321

9
8
7

6
5
4

12

3

P50

J5

0

23

25

17

18

DR

IVER

IG

B

T

249

25

0

TS2

7
8
9

4
5
6

321

9
8
7

6
5
4

123

P5

1

J5

1

23

A

25A

15

16

251

24

9

NEG.

MO

D

U

LE

200 A

M

P

B7

B3

B2

B1

PCB7

DR

IVER

IG

B

T

RI

GHT

W9

W1

0

CAPACITOR

POS.

NEG.

M

O

DUL

E

20

0 A

M

P

B7

B3

B2

B1

PC

B6

DR

IV

E

R

IG

B

T

LEFT

W7

W8

POS.

NEG.

HEATS

IN

K

HEATSI

N

K

POS.

POS.

D1

D2

D3

D4

13

A

14

A

232S

242B

3 TURNS THRU TOROID

3 TURNS THRU TOROID

CO

IL

SOL.

ID

LE

CO

IL

HO

LD

PU

LL

22

7

23

2L

+

+

5S

PU

LL

CO

IL

BD

.

B1

B2
B3
B4

23

2L

23

2N

5S

232N

227

PC

B1

PC

B4

PC

B8

PC

B3

PC

B2

31

CB

6

10A

42A

42

41

STATOR

42V W

INDI

NG

41A

270

405

281A

241A

233A

228

A

234

A

26

2A

224A

239

28

1

241

233

228

234

262

224

22

6A

20

0B

6F

5P

20

0D

20

1A

200

A

239A

22

6

20

0

6D

5H

20

0C

201B

200

E

23

2T

23

2S

P52

J52

1

2 3 4

5 6 7 8

9 10 11 12 13 14 15 16

232

D

23

2T

3

4

1

3

4

1

6

J65

401

403

405
404

402

MU

LTI-LE

A

D

NEG.

CA

PACIT

OR

402
401

226

GN

D

-H

GND-B

GND-K

14

13

G4167

10-2001

ENGI

NE HA

R

NESS

208

31

32

4B

2B

4B

GND-B

A

B

C D E F

21

77

B

21

2B

75B

GN

D

-A

41A

42

A

76

B

W

ORK

115V

AC

C

O

NTA

CTO

R

76

B

WO

R

K

75

B

R

E

M

OTE

CON

TROL

42V

AC

GROUND

AMPHENOL 1

R

E

M

OTE

C

O

NTA

CTO

R

G

ROUND

A

M

PHENOL 2

CON

TROL

VO

LT

M

ET

ER

AM

MET

ER

M1

M2

M3

M4

M5

M6

M9

M10

M1

M2

M3

M4

M5

M6

M9

M10

206

B

METER KIT

O

P

TI

ON

AL

ON ST

ANDARD

MOD

EL

2A

4A

75

A

76A

77

A

B

YPA

SS

FI

LTER

AS

SE

M

B

LY

GN

D

-K

J A

D C

H

B

K

E

F G

I

1 2

3 4

5

6

7 8

9

10

M1 M2

M3

M4

M5

M6

M9

M10

M1 M2

M3 M4

M5

M6

M9

M10

1 2

3 4

5

6

7 8

9

10

M1 M2

M3

M4

M5

M6

M9

M10

M1 M2

M3 M4

M5

M6

M9

M10

GND-A

GND-K

9

8

232

P

I

77

B

II

I

THRU T

ORO

ID ONCE

+

W

E

LD L

E

AD

T

O

PASS

+

W

E

LD

LE

A

D

1

ON STANDARD MODELS, LEADS 2

38, 2

38A & 23

6C

ARE TO BE BOL

TED

TO

GETHER AND TAPED.

LEADS 2

28A & 24

1A

ARE TO BE TAPED INDIVIDUALLY

AND TIED

INTO HARNESS.

RUN

/ST

O

P

SWI

TC

H

SH

O

W

N IN

"RUN"

P

O

S.

242B

232

K

23

8

23

8A

20

A

CB5

23

6A

236A

238

A

BOX

"LEFT SIDE"

BACK OF

CONTROL

NEUTRAL

STUD

AU

XI

LI

ARY

AUX

ILIARY PO

WE

R

G

N

D. S

C

RE

W

ON

C

O

NTR

OL PANEL

23

2F

23

2G

23

2E

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