1 preliminary checks, 2 connecting the scan tool, 9rac2lab – Actron KAL9620A User Manual

Page 10

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10

9620 Professional OBD II Scan Tool

Diagnostic
Connector

Section 2: Diagnosing with the Scan Tool

2.1 Preliminary Checks

Before using scan tool, perform a complete visual inspection. Many driveability problems

are found by visual inspection, saving time. Check the following items before proceeding

with scan tool testing:
1. Has vehicle been serviced recently? Sometimes

things get connected in the wrong place, or not at all.

2. Don’t take shortcuts. Inspect hoses and wiring which

may be difficult to see because of location beneath air

cleaner housings, alternators and similar

components.

3. Inspect air cleaner and ductwork for defects.
4. Check sensors and actuators for damage.
5. Inspect all vacuum hoses for:

• Correct routing. Refer to vehicle service manual, or

Vehicle Emission Control Information (VECI) decal

located in engine compartment.

• Pinches and kinks.
• Splits, cuts or breaks.

6. Inspect wiring for:

• Contact with sharp edges (this happens frequently).
• Contact with hot surfaces, such as exhaust manifolds.
• Pinched, burned or chafed insulation.
• Proper routing and connections.

7. Check electrical connectors for:

• Corrosion on pins.
• Bent or damaged pins.
• Contacts not properly seated in housing.
• Bad wire crimps to terminals.

Connector problems are common in engine control

system. Inspect for corrosion, bent, pushed out, or over

expanded pins.

Note:

Some connectors use special grease on contacts to prevent corrosion. Do not wipe

off! Obtain grease, from vehicle dealer. It is a special type for this purpose.

2.2 Connecting the Scan Tool

Remove protective cap from data link connector,

if present. Connect scan tool and follow scan

tool prompts. Use scan tool 9V battery to do self-

tests, review codes, code lookup or print data

when connection to vehicle is not required.
When scan tool powers up, a series of screens

are displayed. The screen starts with “Welcome”

and ends with a “Key Button Help”.

FRONT

OF CAR

HVAC

CRUISE

BRAKE BOOSTER

TO TRANS

MODE

EGR

VAC

REG

FUEL

PRESS

REG

EGR

VAC

REG

9RAC2LAB

T

ER

P

A.

M

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