Battery load tester, Test preparation – Actron KAL4780 User Manual

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Battery Load Tester

The Battery Load Tester is a hand-held, diagnostic tool used to test 12V (volt) and

6V lead-acid type automotive batteries. A 10-second test determines the condi-

tion of the battery: Good, Weak or Bad. Further testing will identify possible prob-

lems in the charging and starting systems. Tests can be performed on fully or

partially charged batteries by inspecting the electrolyte or open-circuit voltage

and adjusting the values for temperatures other than 70°F (21.1°C).

•

If the electrolyte is accessible, measure its specific gravity with a hydrometer.

The specific gravity reading should be 1.225 or higher at 70°F (21.1°C). For

every 10°F (5.6°C) above/below 70°F (21.1°C), add/subtract 0.004 to/from the

reading.

•

The open-circuit voltage should be at least 12.45V at 70°F (21.1°C).

The Battery Load Tester contains a four-character LCD (liquid crystal display) to

display battery voltage, a switch to apply the test load and a red LED that is used

to indicate the condition of the alternator. The tester is powered by the battery

under test.

CAUTION!

•

Test procedures and information provided in this manual are intended

as general guidelines for engine tune-up and adjustments only. Con-

sult the applicable vehicle service manuals for all specific tests.

• Before testing, read and follow all safety precautions.

• Do not activate and hold the load switch for more than 15 seconds. This

will overload the tester resulting in damage and void the warranty.

Test Preparation

Multi-Battery Systems

In all multiple battery systems, all batteries must be tested separately. Batteries

may be connected in series, parallel or a combination of both. Only batteries

connected in series may remain connected during test. See Figure 1.
For series connections, all batteries are connected from the negative (-) terminal

of one battery, to the positive (+) terminal of the other. Only the negative terminal

of the first battery and the positive terminal of the last battery are to be connected

to the vehicle. Any number of batteries may be connected in a series. However,

each battery must be tested separately.
For all other connections (parallel or a combination of parallel and series), the

batteries must be disconnected and electrically isolated from each other.

TO VEHICLE POWER

TO VEHICLE GROUND

POS

NEG

POS

NEG

POS

NEG

Figure 1 Multi-Battery Test Configuration

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