Burr King M15 CombiPak - Manual (Page 9)

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m15 VIBRATORY opinst.doc - 9/14/2010
6
to retard oxide formation. The following is a partial
list of guidelines:
1. When processing aluminum or other non-ferrous
materials to a burr free state with matte finish select
liquid soap such as BKS60 and mix it with water at
a concentration of 1 to 3 ounces per gallon of water.
Adjust the metering valve to deliver a steady trickle
of fluid to the chamber. A reasonable mechanical
gauge is to set the metering valve so that it is
approximately at a 45-degree angle to the centerline
of the valve. For finer fluid control you must install
a flow meter, most users find this unnecessary. If
you elect to install a flow meter set the fluid flow
between 1 and 8 gallons per hour as a starting point.
To improve your parts surface condition post
processing always rinse your parts in clean water
shortly after removing them from the chamber, then
dry them to minimize spotting. Remember that
many metals will oxide rapidly when machining,
etc. expose fresh metal (as is the case with vibratory
processing). If this is a problem there are various
chemicals that are available that you may use to dip
your parts in post vibratory process to minimize
oxide formation. Consult with your metals supplier,
or Burr King Manufacturing.
2. When processing steel and other ferrous materials
to a burr free state with a matte finish select a liquid
soap that also contains a rust inhibitor such as
AR60, OR RUSTX100 and mix it with water at a
concentration of 1 to 3 ounces per gallon of water.
Adjust the metering valve to deliver a steady trickle
of fluid to the bowl. A reasonable mechanical gauge
is to set the metering valve so that it is
approximately at a 45-degree angle to the centerline
of the valve. For finer fluid control you must install
a flow meter, most users find this unnecessary. If
you elect to install a flow meter set the fluid flow
between 1 and 8 gallons per hour as a starting point.
To improve your parts surface condition post
processing always rinse your parts in clean water
shortly after removing them from the chamber, then
dry them to minimize rusting. Remember that
ferrous metals will oxide rapidly when machining,
etc. expose fresh metal (as is the case with vibratory
processing). AR60, OR RUSTX100 will provide
temporary retardation of rust formation. Depending
on humidity, temperature, and other conditions the
temporary rust inhibition will be from a few hours
to several days. If your materials require longer
protection, concentrated rust inhibitors are available
that you may use to dip your parts in post vibratory
process to inhibit rust formation for several days to
several months. NOTE: RUSTX100 may be used as
a vibratory soap in concentrations up to 8 ounces
per gallon of water; used as such it provides superior rust retardation. For special problems with
rust or other staining consult with your metals
supplier, or Burr King Manufacturing.
3. When de-scaling steel (i.e.) use a de-scaling agent
such as BKD80. This compound is used in place of
other soaps and mixed in ratios from 3 to 6
ounces/gallon of water. Following processing
neutralize the parts by dipping them in a rich
solution of AR60, OR RUSTX100 soap (6-
ounces/gallon water) and then dry the parts. BKD80
is corrosive, wear appropriate protective gear for
the eyes, hands, and other body tissues.
4. Many materials may be brought to a fine,
lustrous, low RMS finish by using non-abrasive
ceramic polishing media together with a burnishing
compound metered with the water. Follow the
burnishing compound manufacturer's instructions as
to concentration, etc.. Clean and dry your parts as
described above immediately after processing.
5. Many materials may be polished to a high luster
using special media such as walnut shell, corncob,
etc. Typically, these types of media are used dry,
without the use fluids. If you wish to use dry
process media do not use the liquid delivery system.
It will also be necessary to plug the outlet drain of
your VibraKING M15 to prevent the media from
escaping out the outlet. This can be done using
common plumbing devices available at ordinary
hardware stores, or from Burr King Manufacturing.
Never operate the liquid pump dry. Doing so
may damage the pump.
Accessories and supplies that are available from
your Burr King equipment supplier
•
Media and compounds of many descriptions.
•
FilterPAK
®
4001 filtration systems with
integrated fluid pump, filter, and fluid reservoir.
•
Spare bowls, and replacement parts.