Maintenance service and analysis guide – Nor-Lake Lighted Chambers User Manual

Page 11

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MAINTENANCE SERVICE AND ANALYSIS GUIDE

MALFUNCTION POSSIBLE

CAUSE SOLUTION

Compressor will not start -

1. Service cord unplugged

1. Plug in service cord

no hum

2. Fuse blown or removed

2. Replace fuse

3.

Overload

tripped

3.

Determine reasons and correct

4. Control stuck open

4. Repair or replace

5. Wiring incorrect

5. Check wiring against the diagram

Compressor will not start -

1. Improperly wired

1. Check wiring against the diagram

hums but trips on overload

2. Low voltage to unit

2. Determine reason and correct

protector

3. Starting capacitor defective

3. Determine reason and replace

4. Relay failing to close

4. Determine reason, correct or replace


Compressor starts and runs,

1. Low voltage to unit

1. Determine reason and correct

but short cycles on overload

2. Overload defective

2. Check current, replace overload protector

protector

3. Excessive head pressure

3. Check ventilation or restriction in

refrigeration

system

4. Compressor hot-return gas hot

4. Check refrigerant charge, fix leak if

necessary

Compressor operates long

1. Short of refrigerant

1. Fix leak, add refrigerant

or continuously

2. Control contact stuck

2. Repair or replace

3. Evaporator coil iced

3. Determine cause, defrost manually

4. Restriction in refrigeration

4. Determine location and remove restriction

system

5. Dirty condenser

5. Clean condenser

Compressor runs fine, but

1. Overload protector

1. Check wiring diagram

short cycles

2. Cold control

2. Differential too close - widen

3.

Overcharge

3.

Reduce

charge

4. Air in system

4. Purge and recharge

5. Undercharge

5. Fix leak, add refrigerant

Starting capacitor open,

1. Relay contacts stuck

1. Clean contacts or replace relay

shorted or blown

2. Low voltage to unit

2. Determine reason and correct

3.

Improper

relay

3.

Replace

Relay defective or burned out

1. Incorrect relay

1. Check and replace

2. Voltage too high or too low

2. Determine reason and correct

Refrigerated space too warm

1. Control setting too high

1. Reset control

2. Refrigerant overcharge

2. Purge refrigerant

3. Dirty condenser

3. Clean condenser

4. Evaporator coil iced

4. Determine reason and defrost

5. Not operating

5. Determine reason, replace if necessary

6. Air flow to condenser or

6. Remove obstruction for free air flow

evaporator

blocked

Standard temperature system

1. Control setting is too low

1. Reset the control

freezes the product

2. Control points stuck

2. Replace the control

Objectionable noise

1. Fan blade hitting fan shroud

1. Reform or cut away small section of shroud

2. Tubing rattle

2. Locate and reform

3. Vibrating fan blade

3. Replace fan blade

4. Condenser fan motor rattles

4. Check motor bracket mounting, tighten

5.

General

vibration

5.

Compressor suspension bolts not loosened

on applicable models - loosen them

6. Worn fan motor bearings

6. Replace fan motor

Failure to Heat

1. Manual overload tripped

1. Push reset on hi-limit switch

2. Incorrect setting

2. See control manual

3. Alarm enabled

3. See control manual


Humidity level not correct

1. Water supply interrupted

1. Check water supply

2. Clean Humidifier

2. Incorrect control settings

1. See control manual

3. Piping not connected / sealed

1. Connect tubing
2. Seal joints

4. No power to humidifier

1. Check power connections for humidifier

5. Unable to maintain higher humidity levels 1. Remove restriction on humidity output spout

6. Unable to maintain humidity tolerance.

1. Confirm humidity restrictor is properly

positioned in output spout

7. Humidity range too high or low

1. Modify humidity ON/OFF parameters

2. Modify dehumidification ON/OFF parameters

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