Troubleshooting problem possible cause solution – Silverline Spray Gun High Pressure User Manual

Page 9

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Troubleshooting

Problem

Possible Cause

Solution

Spray gun will not spray

No air pressure

Check air supply

Material viscosity far too high

Regulate material viscosity

Filter clogged

Remove filter element inside paint container connection and clean with solvent

Spray gun wrongly adjusted

Follow adjustment procedure to readjust spray gun

Intermittent/sputtering spray

Fluid level too low

Refill paint container

Dry or worn needle packing seat; air seeping into fluid
passage

Tighten packing; lubricate

Leaking paint container connection

Check O-ring of paint container connection; tighten paint container

Obstruction in fluid passage

Remove filter element inside paint container connection and clean with solvent ; flush
spray gun with solvent to dissolve blockage

Packing fluid needle too loose causing leaking

Tighten or replace packing

Arc-shaped spray pattern

Horn holes clogged

Remove obstructions from horn holes; soak in suitable solvent and wipe clean

Uneven volume of fluid from horn holes cause fluid
deviation

Spray pattern is
not evenly spread

Material builds up on the outside of the fluid tip or centre
hole or partially clogs the nozzle orifice

Remove obstruction

Loose fluid nozzle

Tighten fluid nozzle

Centre of spray
pattern too narrow

Atomising air pressure too high

Reduce air pressure

Material too thin

Regulate material viscosity

Pattern width too small

Atomising air pressure too low

Increase air pressure

Material too thick

Regulate material viscosity

No or very little paint output

Fluid passage clogged

Remove obstructions

Air holes in the nozzle blocked

Fluid needle stroke too small (Material flow too low)

Increase material flow

Excessive overspray

Atomising air pressure too high

Reduce air pressure

Spray gun too far from work surface

Use proper distance to workpiece

Wrong spray gun movement (arcing, too fast)

Move at moderate pace, parallel to the workpiece

Dry spray

Atomising air pressure too high

Reduce air pressure

Material not properly prepared

Adjust viscosity and re-filter material

Spray gun too far from work surface

Use proper distance to workpiece

Spray gun motion too fast

Move at moderate pace

Spray gun wrongly adjusted

Follow adjustment procedure to readjust spray gun

Runs and sags

Material flow too high

Reduce material flow

Material too thin

Regulate material viscosity

Gun tilted on an angle

Hold gun at right angle to the workpiece; improve spraying technique

If the above troubleshooting solutions fail, contact your dealer or an authorised Silverline service centre.

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05/07/2013 16:29

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