Synergy 5223 - JK 4 Door B-Pillar Cage Kit User Manual

Page 13

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20. If not using a form of tube clamp to make the harness bar removable (Synergy parts:

3113-150-125, 3222-150, 3112-06 or 3120-150 for example) be sure to paint as much
as possible before installation.

21. Reinstall B-pillar tubes as before and tack weld them to the factory sport bar.
22. Fit the harness bar as before. Be sure it is level with the vehicle and tack into

position.

Double check seat clearances.
Fully weld into position. Deburr welds as needed and paint with

the desired color.

23. Back to the underside of the vehicle. Reinstall the bushing isolated frame tie in and

tack into position. Tack securely as it is a good idea to remove the bushings from the
tie in before fully welding.

24. Fully weld the tie in bracket. Allow to cool and paint the desired color.
25. Reinstall bushings, sleeve and bolt the entire assembly together. Use a washer under

both the head of the bolt and the nylock nut. When complete, it should appear as it
does below in image 27.1

Img. 27.1

26. Reinstall the interior pieces. Secure the seats if removed and trim the carpet around

the B-pillar tube as needed. Trim the factory B-pillar foam to clear the added tie in
tube as shown below.

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