Smittybilt SB76654 Rear Bumper - Manual

For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 W Artesia, Compton, CA 90220
Revised 12.09.09
Installation Instructions:
(Part # SB76654)
87-06 Jeep TJ/YJ XRC Tire Carrier
NOTE: Carefully read entire instructions thoroughly before attempting to install this part.
Parts Included Qty
93-5642 TIRE CARRIER 1
93-2997 TIRE CARRIER PIVOT SHAFT 1
93-5650 TIRE CARRIER LATCH BRACKET 1
93-5652 WHEEL MOUNT: Adjustable Bracket 1
93-5655 WHEEL MOUNT: Stationary Bracket 1
90-5658 LATCH SHIM PLATE 2
90-5659 NUT PLATE: Latch 1
93-5661 LOCK OUT BRACKET ASSEMBLY 1
90-8000 SPACER TUBE 1
90-6712 HARDWARE PACK: Tire Carrier 1
3/8” X 1” GR. 8 HEX BOLT 5
3/8” X 1 1/4” GR. 8 HEX BOLT 6
3/8” X 2 1/2” GR. 8 HEX BOLT 2
3/8” HARDENED FLAT WASHER 20
3/8" STOVER NUT 7
3/8” X 2 1/4” GR. 8 HEX BOLT: Jam Bolt 1
3/8" HEX NUT: Jam Nut 1
1/2" X 1 1/2" HEX BOLT GR. 8 4
1/2" X 3 1/4" HEX BOLT GR. 8 : Support Plates 3
Parts Included Qty
1/2" STOVER NUT 7
1/2” HARDENED FLAT WASHER 14
90-4214 HANDLE ASSEMBLY 1
90-6689 HARDWARE PACK: Handle 1
90-2940 NYLON WASHER 2
90-4218 CIRCLE CLIP 1
90-4219 LUG NUTS 3
90-4217 ZERK FITTING 1
93-5663 3rd BRAKE LIGHT BRACKET 1
90-6713 HARDWARE PACK: 3rd Brake Light 1
3/8" X 1" HEX BOLT GR. 8 2
3/8" STOVER NUT 2
3/8" SAE FLAT WASHER 4
5/16” X 1” HEX BOLT GR. 8 3
5/16” USS FLAT WASHER 6
5/16” NYLOCK NUT 3
93-5731 TJ SUPPORT PLATE 1
93-5845 YJ SUPPORT PLATE 1
90-5847 NUT PLATE: YJ Support Plate 1
7/16" X 1 1/2" GR. 8 HEX BOLT: YJ Support Plate 1
Tire Carrier Installation:
Step 1: Remove the stock spare tire from the vehicle.
Step 2: Unclip the 3rd brake light wiring harness. Unbolt and remove the 3rd brake light
housing from the vehicle.
Step 3: Unclip the passenger side taillight housing wiring harness. Unbolt and remove the
taillight from the vehicle.
Step 4: Unbolt and remove the tire carrier pivot shaft block off plate.