Table a: maintenance schedule and usage guidelines, Vehicle used for – Bendix Commercial Vehicle Systems TU-FLO 550 COMPRESSOR 6/08 User Manual

Page 19

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A-3

19

Compressor with up to 25% duty cycle

Footnotes:

1. With increased air demand the air dryer cartridge needs to be

replaced more often.

2. Use the drain valves to slowly drain all reservoirs to zero psi.
3. Allow the oil/water mixture to fully settle before measuring oil

quantity.

4. To counter above normal temperatures at the air dryer inlet, (and

resultant oil-vapor passing upstream in the air system) replace the
discharge line with one of a larger diameter and/or longer length.
This helps reduce the air's temperature. If suffi cient cooling occurs,
the oil-vapor condenses and can be removed by the air dryer.
Discharge line upgrades are not covered under warranty. Note:
To help prevent discharge line freeze-ups, shorter discharge line
lengths or insulation may be required in cold climates. (See Bendix

Recom-

Recom-

Acceptable

Typical

Discharge

mended

mended

Reservoir

Compressors

Line

Air Dryer

Reservoir

Oil Contents

3

No. of

Spec'd

Cartridge

Drain

at Regular

Axles

Replacement

1

Schedule

2

Drain

Interval

High Air Use

Low Air Use

e.g. Double/triple trailer, open

highway coach/RV, (most)

pick-up & delivery, yard or

terminal jockey, off-highway,

construction, loggers, concrete

mixer, dump truck, fi re truck.

e.g. Line haul single trailer

w/o air suspension, air over

hydraulic brakes.

e.g. Line haul single trailer

with air suspension,

school bus.

5

or

less

5

or

less

8

or

less

12

or

less

Table A: Maintenance Schedule and Usage Guidelines

Recom-

mended

Every

Month -

Max of

every 90

days

Every

Month

Every 3

Years

Every 2

Years

Every

Year

I.D.

Vehicle Used for:

Column 1

Column 2

Column 3

Column 4

Column 5

Regularly scheduled maintenance is the single most important factor in maintaining the air brake charging system.

Length

6 ft.

1/2 in.

9 ft.

1/2 in.

12 ft.

1/2 in.

3/4 in.

12 ft.

BASIC

test

acceptable

range:

5 oil units

per month.

See

appendix

A.

For oil carry-over

control

4

suggested

upgrades:

5/8 in. 15 ft.

For oil carry-over

control

4

suggested

upgrades:

5/8 in. 9 ft.

For oil carry-over

control

4

suggested

upgrades:

5/8 in. 12 ft.

Compressor with less than 15% duty

cycle

Compressor with up to 25% duty cycle

Compressor with up to 25% duty cycle

Bendix

®

BA-921

®

air compressor

Bendix

®

T

u-Flo

®

550 air compressor

Bendix

®

T

u-Flo

®

750 air compressor

Bendix

®

BA-922

®

,

or DuraFlo

596

air compressor

BASIC

test

acceptable

range:

3 oil units

per month.

See

appendix

A.

For the

BASIC

Test Kit:

Order

Bendix

P/N

5013711

e.g. City transit bus, refuse,

bulk unloaders, low boys,

urban region coach, central

tire infl ation.

(See footnote 7)

Bulletins TCH-08-21 and TCH-08-22, included in Appendix B, for
more information.)

5. For certain vehicles/applications, where turbo-charged inlet air is

used, a smaller size compressor may be permissible.

6. Note: Compressor and/or air dryer upgrades are recommended

in cases where duty cycle is greater than the normal range (for
the examples above).

7. For correct compressor upgrades consult Bendix - Please note

that because a compressor is listed in the same area of the chart
does not necessarily mean that it would be a suitable candidate
for upgrade purposes.


For Bendix

®

Tu-Flo

®

550 and 750 compressors, unloader service is

recommended every 250,000 miles.

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