Cleaning and inspection – Bendix Commercial Vehicle Systems ET-S SUSPENDED ELECTRON TREADLE6/04 User Manual

Page 3

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3

All other repairs require replacement of the ET-S

or

ET-S2

treadle.

Refer to Figure 5 throughout the procedures.

Treadle Removal:

ET-S

Treadle

Position the treadle on its side with the potentiometer fac-
ing up. Remove the small retaining ring (3) and small nylon
washer (4) that hold the treadle on to the treadle arm and
set aside for the assembly process. After the washer is
removed, pull the treadle off, carefully releasing the pres-
sure from the treadle spring (7). Set the spring (7), nyliner
bearing (6) and the treadle aside for the reassembly pro-
cess. Inspect rubber treadle cover - replace if necessary.

ET-S2

Treadle

Position the treadle assembly on its side with the poten-
tiometer facing down. Remove the small retaining ring (3)
and the nylon washer (4) from the treadle pivot pin.

Remove the pivot pin from the treadle assembly. Gently
release the tension on the treadle spring (7) while removing
the treadle from the treadle arm. Remove the nyliner bear-
ing (6) from the treadle arm.

Potentiometer Removal:

Secure the mounting plate. Important: Do not clamp the
assembly by the treadle actuator body or base since
overclamping may cause the casting to be distorted.

Remove the two screws (2) that secure the potentiometer
(1) to the actuator base. The potentiometer (1) can then be
lifted away from the drive shaft.

CLEANING AND INSPECTION

1. Use suitable solvent to clean all metal parts (note that

mineral spirits may damage the paint finish).

2. Inspect the treadle and mounting plate for severe

corrosion, pitting, or cracks. Replace as necessary.
Superficial corrosion and/or pitting is acceptable.

7

SPRING

PIVOT PIN

ACTUATOR

BODY

MOUNTING

PLATE

ACTUATOR

BASE

1

POTENTIOMETER

2

#10 SCREWS

3

RETAINING

RING

4

NYLON

WASHER

TREADLE

5

REPLACEABLE

RUBBER

COVER

(ET-S

TREADLE

ONLY)

6

NYLINER

BEARING

TREADLE

ARM

FIGURE 5 - ET-S

AND ET-S2

TREADLE EXPLODED LINE DRAWING

7

SPRING

3

RETAINING

RING

4

NYLON

WASHER

TREADLE

ET-S

TREADLE

ET-S2

TREADLE

TREADLE

ARM

PIVOT PIN

6

NYLINER

BEARING

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