Brake systems diagnostic guide – Bendix Commercial Vehicle Systems BRAKE SYSTEM TROUBLESHOOTING GUIDE User Manual

Page 16

Advertising
background image

14

BRAKE SYSTEMS DIAGNOSTIC GUIDE

POTENTIAL CONDITION/CAUSE

ACTION (SERVICE MANUAL SECTION)

Incomplete release of air chamber after service application:
• Incorrect clevis position

Reposition clevis (6)

• Incorrect bracket slot

Reposition on correct bracket slot (6)

• Damaged pushrod

Replace air chamber (3,6)

• Air chamber return spring failure

Replace air chamber (3,6)

• Road debris damage

Repair damage (5)

• Blockage in other upstream air system parts

Remove blockage (5)

Incomplete release of parking brake after application
of pressure to air chamber:
• Internal cup/cone hang-up

Repair or replace cup/cone

• Damaged pushrod

Replace pushrod (3,6)

• Diaphragm leak in parking chamber

Replace diaphragm or air chamber (3,6)

• Cocked power spring

Repair power spring

• Pushrod seal leak

Replace seal (5)

• Blockage in other upstream air system parts

Remove blockage

Air leaks in parking system:
• Old or broken lines

Replace lines

• Pinhole leaks in air line

Replace line

• Loose or damaged fittings

Tighten or replace fittings

• Damaged or contaminated valve

Repair or replace valve

Blockages in service system air lines:
• Inner lining separation

Replace chamber air lines

• Plugged lines

Remove blockage

• Contamination

Remove contamination

Air valves sticking:
• Seals/O-rings damaged

Replace seals/O-rings

• External vents blocked

Remove blockage

• Low air pressure to valve (see below)

Check for blockage
Check compressor

Low air pressure supplied to system:
• Governor failure -

— Incorrect set point

Adjust set point

— Contamination

Remove contamination

— Damaged valve

Repair or replace valve

• Compressor Failure -

— Worn or leaking components

Repair or replace

— Damaged components

Repair or replace

— Slipping or broken belts or drives

Repair or replace

P

ARKING BRAKE WILL NOT HOLD/

DRAGGING BRAKES

Advertising