Tweco 40mm Cutmaster - Manual (Page 40)

CUTMASTER 40mm
OPERATION 4T-8 Manual 0-5084
4T.06 Mechanized Torch Operation
Cutting With Mechanized Torch
The mechanized torch can be activated by remote
control pendant or by a remote interface device
such as CNC.
1. To start a cut at the plate edge, position the
center of the torch along the edge of the
plate.
Travel Speed
Proper travel speed is indicated by the trail of the
arc which is seen below the plate. The arc can be
one of the following:
1. Straight Arc
A straight arc is perpendicular to the workpiece
surface. This arc is generally recommended for
the best cut using air plasma on stainless or alumi-
num.
2. Leading Arc
The leading arc is directed in the same direction
as torch travel. A five degree leading arc is gener-
ally recommended for air plasma on mild steel.
3. Trailing Arc
The trailing arc is directed in the opposite direc-
tion as torch travel.
Standoff Distance
Straight Arc
Trailing Arc
Leading Arc
Direction of Torch Travel
A-02586
Mechanized Torch Operation
For optimum smooth surface quality, the travel
speed should be adjusted so that only the leading
edge of the arc column produces the cut. If the
travel speed is too slow, a rough cut will be pro-
duced as the arc moves from side to side in search
of metal for transfer.
Travel speed also affects the bevel angle of a cut.
When cutting in a circle or around a corner, slow-
ing down the travel speed will result in a squarer
cut. The power source output should be reduced
also. Refer to the appropriate Control Module
Operating Manual for any Corner Slowdown
adjustments that may be required.
Piercing With Machine Torch
To pierce with a machine torch, the arc should
be started with the torch positioned as high as
possible above the plate while allowing the arc
to transfer and pierce. This standoff helps avoid
having molten metal blow back onto the front end
of the torch.
When operating with a cutting machine, a pierce
or dwell time is required. Torch travel should not
be enabled until the arc penetrates the bottom of
the plate. As motion begins, torch standoff should
be reduced to the recommended 1/8 - 1/4 inch
(3-6 mm) distance for optimum speed and cut
quality. Clean spatter and scale from the shield
cup and the tip as soon as possible. Spraying or
dipping the shield cup in anti - spatter compound
will minimize the amount of scale which adheres
to it.