Tweco 500SP PowerMaster Automation User Manual
Page 4
TABLE OF CONTENTS
SAFETY INSTRUCTIONS AND WARNINGS ....................................................... 1-1
1.01 Arc Welding Hazards ...................................................................................... 1-1
1.02 Principal Safety Standards ............................................................................. 1-4
1.03 Symbol Chart ................................................................................................. 1-5
1.04 Precautions De Securite En Soudage A L’arc .................................................. 1-6
1.05 Dangers relatifs au soudage à l’arc ................................................................. 1-6
1.06 Principales Normes De Securite ..................................................................... 1-9
1.07 Graphique de Symbole ................................................................................. 1-10
2.01 How To Use This Manual ................................................................................ 2-1
2.02 Equipment Identification ................................................................................. 2-1
2.03 Receipt Of Equipment ..................................................................................... 2-1
2.04 Machine Components ..................................................................................... 2-2
2.05 Lifting Points .................................................................................................. 2-3
2.06 Power Supply Specifications (part 1) ............................................................. 2-4
2.07 Power Supply Specifications (part 2) ............................................................. 2-5
2.08 Wire Feeder Specifications ............................................................................. 2-6
2.09 Features and Benefits Common to all PowerMaster SP Systems # ................ 2-7
2.09 Features and Benefits Common to all PowerMaster SP Systems (con't) # .... 2-8
3.01 Location ......................................................................................................... 3-1
3.02 Transportation and Positioning ....................................................................... 3-1
3.03 Fitting the Mains Cable into the Cable Gland .................................................. 3-1
3.04 Voltage Changeover ........................................................................................ 3-2
3.05 Connecting 3-Phase Input Power to 400SP or 500SP .................................... 3-3
3.06 Connecting Single-Phase Input Power to 400SP or 500SP ............................ 3-5
3.07 Quick Start Set Up .......................................................................................... 3-7
3.08 Recommended Setup for MIG ........................................................................ 3-7
3.09 Automation Weld Gun .................................................................................. 3-11
3.10 Pulsemaster PMA512S-3545 500 Amp Weld Gun (when welding by hand) . 3-11
3.11 Installing A New Wire Conduit in the Pulsemaster PMA512S-3545 ............. 3-12
MANUAL OPERATION ............................................................................... 4-1
4.01 General Safety Precautions ............................................................................ 4-1
4.02 Welding Controls ............................................................................................ 4-2
4.03 Menu Structure .............................................................................................. 4-4
4.04 Special functions ............................................................................................ 4-8
4.05 Smart GMAW, Pulse GMAW & TwinPulse Programs ...................................... 4-9
4.06 Welding Setting Selection Guide .................................................................. 4-10