Tweco CE Ultima 150 - Manual (Page 4)

TABLE OF CONTENTS
SECTION 1: INTRODUCTION .................................................................................................... 1
1.01 Notes, Cautions and Warnings ...................................................................... 1
1.02 Important Safety Precautions ........................................................................ 1
1.03 Publications ................................................................................................... 2
1.04 Note, Attention et Avertissement ................................................................... 3
1.05 Precautions De Securite Importantes ............................................................ 3
1.06 Documents De Reference ............................................................................. 5
1.07 Declaration of Conformity .............................................................................. 6
1.08 Statement of Warranty .................................................................................. 7
SECTION 2: GENERAL INFORMATION ..................................................................................... 9
2.01 Scope of this Manual ..................................................................................... 9
2.02 ULTIMA-150 Power Supply Description ........................................................ 9
2.03 ULTIMA-150 Power Supply Specifications .................................................... 9
2.04 The ULTIMA-150 System .............................................................................. 9
2.05 Requirements to Complete System ............................................................. 10
2.06 Options, Accessories, and Replacement Parts ........................................... 10
2.07 Introduction to Plasma Arc Welding ............................................................. 10
2.08 Theory of Operation ..................................................................................... 11
SECTION 3: INSTALLATION ..................................................................................................... 13
3.01 Introduction ................................................................................................. 13
3.02 Site Location ............................................................................................... 13
3.03 Unpacking ................................................................................................... 13
3.04 Primary Input Power Connections ............................................................... 13
3.05 Work Cable Connection .............................................................................. 14
3.06 Plasma and Shield Gas Connections .......................................................... 15
3.07 Torch Connection ......................................................................................... 15
3.08 Remote Connections .................................................................................... 16
3.09 Filling Coolant Reservoir ............................................................................. 16
SECTION 4: OPERATION ......................................................................................................... 17
4.01 Introduction ................................................................................................. 17
4.02 Operating Controls and Indicators ............................................................... 17
4.03 Basic Operation ........................................................................................... 19
4.04 Torch Operation ........................................................................................... 21
SECTION 5: GENERAL MAINTENANCE ................................................................................. 23
5.01 Introduction ................................................................................................. 23
5.02 General Maintenance .................................................................................. 23
5.03 Basic Troubleshooting ................................................................................. 25
5.04 Basic Parts Replacement ............................................................................ 28